Product Variety: GS4RC-1
Gearing Arrangement: Bevel / Miter
Output Torque: 138 N.m
Rated Energy: fifty five hp
Input Speed: 540rpm
Output Speed: 1042rpm
Product title: Variable high speed rpm growing variator gearbox
Dimensions: 244*160*376 mm
Lubricate oil volume: 2.3L
Enter Torque N.m: 415 N.m
Housing/scenario Materials: Grey iron/ductile iron/metal
Equipment/crown substance: 8620 metal/ 20CrMnTi/carbon metal
Color: Green/Purple/Blue/Yellow/as for each customer request
Software: Rotary cutter/ rotary mower/ flail mower/ finishing mower
Packaging Details: Sturdy export Wood Situation Crate
Port: HangZhou or ZheJiang
GTM Gear Rotary Cutter forty hp Gear Box 1 3/8″ X 6 Spline Enter Shaft
|Variable high velocity rpm rising variator gearbox|
RG Collection Gearbox, 40hp Rated, one-3/8″ SB input, 1-1/2″ X 12 Spline Output.
1:1.47 Ratio Exchange your broken rotary cutter gearbox with this alternative device.
Why rebuild when you can change at such a reduced price?
These gearboxes is made by GTM China with much more than twenty a long time background.
It can be replaced rotary cutter mower of Worksaver, HawkLine, Worldwide, WAC,
Huge Bee, LMC, King Kutter, Midwest, Servis, Bush Hog, some Howse and several far more.
Be aware: Actual Gearbox may have a rounded housing or sq. as proven, TA Torque arm Shaft mounted reducer aluminium body equipment box lifting jacks hydraulic gearbox 4 way hydraulic speed variator depending on recent availability, all internal areas are interchangeable and specs for both containers are identical!
This gearbox characteristics a 1:1.47 Speed Up equipment ratio for use on 5′ and greater diameter rotary cutters.
Market normal one-3/8″ sleek diameter enter shaft with one/2″ shear bolt gap and retaining ring groove and one.57″ diameter 12 tapered spline output shaft let fitment to most light-weight, standard
and medium duty rotary cutters.
Each gearbox features substantial velocity ball bearing units and warmth taken care of gears and shafts to make certain lengthy existence. Four bolt mounting matches industry standards.
Each gearbox consists of blade provider mounting nut and cotter pin.
Gearboxes are delivered dry and need 16 ounces of 85W-ninety gearlube gear oil or equivalent.
How to select the gearbox?
Wish these points can aid you!
Q: I have a Buhler Farm King 720 brush cutter and am asking yourself
if this gearbox would be ample for this mower?
I employed it on a 6 ft bush hog pulled by a 175 Massey Ferguson tractor and it works fine
I am not 100% positive. This is a common gearbox that matches a lot of various brands of 4,5,6′ devices. You will need to have to just check out the proportions and shaft sizes of mine towards your current box.
If you want a drawing of a single, contact me and enable me know, I can ship you a single. Many thanks!
The rule of thumb is to have a gear box of 10 HP for each and every foot of width of the mower
You require to know how several splines are on your output shaft.
Most bolt designs are the exact same.
The output shaft splines are what actually issues. twelve spline is 40hp gearbox employed on little bush hogs and grass only bush hogs.
fifteen spline is used in 60hp gearbox utilized on 6ft and greater bush hogs.
A 60hp gearbox will stand up to little tree and brush mowing.
Not certain on hp sizes above 60 but I know they make them.
Just take you stump jumper off and count the spline on the shaft this will put you in the ballpark to the gearbox hp score.
Not confident. Just evaluate the bolt pattern.
ZHangZhoug CZPT Agricultural Equipment Science and Engineering LTD proven in 1995. GTM CZPT have 230 million fixed assets, 280 sets of big-scale equipment sets, flooring location over eighty,000 sq. meters, area of construction 56, CZPT 8inch 800W 48V 300kg load IP65 solitary axis gearless brushless DC in wheel hub servo motor with PU tire for cleansing robotic 000 square meters and annual price of creation 500 million. CZPT commits itself to growth,manufacturing, revenue and provider for transmission merchandise. Its merchandise contain spiral and straight bevel gearbox, cylinder gear pace reducer, worm reducer, and transmission scenario and so forth.
There are more than 1000 sorts of equipment bins, much more than 95 per cent of these exports go to Europe, the United States, Australia, Asia and Canada. Our main consumers incorporate the Alamo, GKN group, the pragmatic power team Kuhn, Brandt, Canada, France, Japan, Malaysia group and Rewalt , Air Compressor Pump Head Silent Piston Type Air-compressors 220V 1100W 2hp Oil Free Air Compressor Pump 200lmin @ 3 Bar M3min CZPT , China worldwide industry company and many others properly-known enterprises in the domestic and abroad.
Analytical Approaches to Estimating Contact Pressures in Spline Couplings
A spline coupling is a type of mechanical connection between two rotating shafts. It consists of two parts – a coupler and a coupling. Both parts have teeth which engage and transfer loads. However, spline couplings are typically over-dimensioned, which makes them susceptible to fatigue and static behavior. Wear phenomena can also cause the coupling to fail. For this reason, proper spline coupling design is essential for achieving optimum performance.
Modeling a spline coupling
Spline couplings are becoming increasingly popular in the aerospace industry, but they operate in a slightly misaligned state, causing both vibrations and damage to the contact surfaces. To solve this problem, this article offers analytical approaches for estimating the contact pressures in a spline coupling. Specifically, this article compares analytical approaches with pure numerical approaches to demonstrate the benefits of an analytical approach.
To model a spline coupling, first you create the knowledge base for the spline coupling. The knowledge base includes a large number of possible specification values, which are related to each other. If you modify one specification, it may lead to a warning for violating another. To make the design valid, you must create a spline coupling model that meets the specified specification values.
After you have modeled the geometry, you must enter the contact pressures of the two spline couplings. Then, you need to determine the position of the pitch circle of the spline. In Figure 2, the centre of the male coupling is superposed to that of the female spline. Then, you need to make sure that the alignment meshing distance of the two splines is the same.
Once you have the data you need to create a spline coupling model, you can begin by entering the specifications for the interface design. Once you have this data, you need to choose whether to optimize the internal spline or the external spline. You’ll also need to specify the tooth friction coefficient, which is used to determine the stresses in the spline coupling model 20. You should also enter the pilot clearance, which is the clearance between the tip 186 of a tooth 32 on one spline and the feature on the mating spline.
After you have entered the desired specifications for the external spline, you can enter the parameters for the internal spline. For example, you can enter the outer diameter limit 154 of the major snap 54 and the minor snap 56 of the internal spline. The values of these parameters are displayed in color-coded boxes on the Spline Inputs and Configuration GUI screen 80. Once the parameters are entered, you’ll be presented with a geometric representation of the spline coupling model 20.
Creating a spline coupling model 20
The spline coupling model 20 is created by a product model software program 10. The software validates the spline coupling model against a knowledge base of configuration-dependent specification constraints and relationships. This report is then input to the ANSYS stress analyzer program. It lists the spline coupling model 20’s geometric configurations and specification values for each feature. The spline coupling model 20 is automatically recreated every time the configuration or performance specifications of the spline coupling model 20 are modified.
The spline coupling model 20 can be configured using the product model software program 10. A user specifies the axial length of the spline stack, which may be zero, or a fixed length. The user also enters a radial mating face 148, if any, and selects a pilot clearance specification value of 14.5 degrees or 30 degrees.
A user can then use the mouse 110 to modify the spline coupling model 20. The spline coupling knowledge base contains a large number of possible specification values and the spline coupling design rule. If the user tries to change a spline coupling model, the model will show a warning about a violation of another specification. In some cases, the modification may invalidate the design.
In the spline coupling model 20, the user enters additional performance requirement specifications. The user chooses the locations where maximum torque is transferred for the internal and external splines 38 and 40. The maximum torque transfer location is determined by the attachment configuration of the hardware to the shafts. Once this is selected, the user can click “Next” to save the model. A preview of the spline coupling model 20 is displayed.
The model 20 is a representation of a spline coupling. The spline specifications are entered in the order and arrangement as specified on the spline coupling model 20 GUI screen. Once the spline coupling specifications are entered, the product model software program 10 will incorporate them into the spline coupling model 20. This is the last step in spline coupling model creation.
Analysing a spline coupling model 20
An analysis of a spline coupling model consists of inputting its configuration and performance specifications. These specifications may be generated from another computer program. The product model software program 10 then uses its internal knowledge base of configuration dependent specification relationships and constraints to create a valid three-dimensional parametric model 20. This model contains information describing the number and types of spline teeth 32, snaps 34, and shoulder 36.
When you are analysing a spline coupling, the software program 10 will include default values for various specifications. The spline coupling model 20 comprises an internal spline 38 and an external spline 40. Each of the splines includes its own set of parameters, such as its depth, width, length, and radii. The external spline 40 will also contain its own set of parameters, such as its orientation.
Upon selecting these parameters, the software program will perform various analyses on the spline coupling model 20. The software program 10 calculates the nominal and maximal tooth bearing stresses and fatigue life of a spline coupling. It will also determine the difference in torsional windup between an internal and an external spline. The output file from the analysis will be a report file containing model configuration and specification data. The output file may also be used by other computer programs for further analysis.
Once these parameters are set, the user enters the design criteria for the spline coupling model 20. In this step, the user specifies the locations of maximum torque transfer for both the external and internal spline 38. The maximum torque transfer location depends on the configuration of the hardware attached to the shafts. The user may enter up to four different performance requirement specifications for each spline.
The results of the analysis show that there are two phases of spline coupling. The first phase shows a large increase in stress and vibration. The second phase shows a decline in both stress and vibration levels. The third stage shows a constant meshing force between 300N and 320N. This behavior continues for a longer period of time, until the final stage engages with the surface.
Misalignment of a spline coupling
A study aimed to investigate the position of the resultant contact force in a spline coupling engaging teeth under a steady torque and rotating misalignment. The study used numerical methods based on Finite Element Method (FEM) models. It produced numerical results for nominal conditions and parallel offset misalignment. The study considered two levels of misalignment – 0.02 mm and 0.08 mm – with different loading levels.
The results showed that the misalignment between the splines and rotors causes a change in the meshing force of the spline-rotor coupling system. Its dynamics is governed by the meshing force of splines. The meshing force of a misaligned spline coupling is related to the rotor-spline coupling system parameters, the transmitting torque, and the dynamic vibration displacement.
Despite the lack of precise measurements, the misalignment of splines is a common problem. This problem is compounded by the fact that splines usually feature backlash. This backlash is the result of the misaligned spline. The authors analyzed several splines, varying pitch diameters, and length/diameter ratios.
A spline coupling is a two-dimensional mechanical system, which has positive backlash. The spline coupling is comprised of a hub and shaft, and has tip-to-root clearances that are larger than the backlash. A form-clearance is sufficient to prevent tip-to-root fillet contact. The torque on the splines is transmitted via friction.
When a spline coupling is misaligned, a torque-biased thrust force is generated. In such a situation, the force can exceed the torque, causing the component to lose its alignment. The two-way transmission of torque and thrust is modeled analytically in the present study. The analytical approach provides solutions that can be integrated into the design process. So, the next time you are faced with a misaligned spline coupling problem, make sure to use an analytical approach!
In this study, the spline coupling is analyzed under nominal conditions without a parallel offset misalignment. The stiffness values obtained are the percentage difference between the nominal pitch diameter and load application diameter. Moreover, the maximum percentage difference in the measured pitch diameter is 1.60% under a torque of 5000 N*m. The other parameter, the pitch angle, is taken into consideration in the calculation.
editor by czh 2023-02-18