Tag Archives: Helical Gear

China Standard Customized Steel Spur Helical Pinion Tooth Spline Shaft Gear Shaft with Good quality

Product Description

customized steel spur helical pinion tooth spline shaft gear shaft
Product Description:  
Brief Description And Advantages:
1. Produce as drawings
2. Material will be requirements
3. Strictly quality control
4. OEM is acceptable

Company Information:
Our Feature:
(1)In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating
(2)Professional engineering capability: On product design, optimization and performance analysis
(3)Manufacturing capability range: DIN 3960, ISO 1328, AGMA 2000, JIS 1702-1703, etc.
(4)Packing: pallets, or according to customer’s requirement
(5)Just-in-time delivery capability

Primary Competitive Advantages:
Manufacturer
Professional Engineering Capability
Stable Quality
Reasonable Price
Small Orders Accepted
Continuous Improvements
High Product Performance
Prompt Delivery
Professional Service

Q1: Are you a trade company or a factory?
A: We are a factory which has been specialized in hardware, fasteners, bolt, nut, screws, washer, threaded rod, anchors, motor accessories, auto and motorcycle accessories, stainless steel plate, etc  for more than 30 years.

Q2: Can you provide a sample?
A: Yes, we can provide you with free samples, but not including courier fees.

Q3: What is your delivery time?
A: If we have stock, we can delivery within 2 days after receive the payment. And normally our production is in 20-30 days for 1 container products.

Q4: What is your terms of payment ?
A: Small order 100% in advance. Mostly we use 30% advance payment by T/T, 70% before shipment. Or we discuss the details.

Q5: Can I request to change the packaging and transportation form?
A: Yes, we can change the form of packaging and transportation according to your requirements, we will add the price differences incurred during this period to the unit price.
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Samples:
US$ 0.01/Piece
1 Piece(Min.Order)

|

Order Sample

splineshaft

How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings

There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.

Involute splines

An effective side interference condition minimizes gear misalignment. When two splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by five mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment.
Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to fifty-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings.
To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process.
There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile.
The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows four concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these three components.
splineshaft

Stiffness of coupling

The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using two different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these two methods.
The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings.
The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated.
The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9.
The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.

Misalignment

To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force.
In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned.
A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling.
The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters.
Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
splineshaft

Wear and fatigue failure

The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed.
During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions.
The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method.
The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser.
Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the three factors. A failure mode is often defined as a non-linear distribution of stresses and strains.

China Standard Customized Steel Spur Helical Pinion Tooth Spline Shaft Gear Shaft   with Good quality China Standard Customized Steel Spur Helical Pinion Tooth Spline Shaft Gear Shaft   with Good quality
editor by CX 2023-05-26

China Drawing Manufacture Parallel Single Helical Gear Spline Shaft in Gear Pinion Transmission wholesaler

Merchandise Description

Merchandise Description

Our Capabilities of Manufacturing Gears & Splines.

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP 1 DP one DP .5
Max Module 26mm 26mm 45mm
DIN Level DIN Course 6 DIN Course six DIN Class four
Tooth Complete Ra 3.2 Ra 3.two Ra .6
Max Helix Angle ±45° ±45° ±45°

Precision Transmission Parts

Customized CNC Machining Parts Support

Quotation

According to your drawing(dimension, content,and essential technology, etc)

Supplies

Aluminum, Copper, Brass, Stainless Metal, Metal, Iron, Alloy,  Titanium and so on.

Surface area Treatment

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, and so forth.

Tolerance

+/- .005mm-.01mm, a hundred% QC quality inspection prior to supply, can supply top quality inspection type

Processing

CNC Turning, Milling, Drilling, Hobbing, Sharpening, Bushing, Floor Remedy and many others.

Drawing Formats

Strong Functions, Professional/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

 

5-axis CNC Milling Components

Materials Available

Aluminum

Stainless Metal

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

twenty#

POM

AL6063

SS301

C36000

C12000

forty five#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

Ab muscles

AL2571

SS316

C37100

and so on…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

and many others…

C26000

 

12L14

PVC

etc…

 

C24000

 

Carbon metal

PP

 

 

C22000

 

4140 / 4130

Laptop

 

 

and so forth…

 

and so on…

etc…

Area Treatment method

Content Offered

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, metal,nylon, Stomach muscles)

Powder Coated

All metals ( e.g aluminum, steel)

Brushing

All metals (e.g aluminum, steel)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metal and plastic (e.g aluminum, Ab muscles)

Bead Blasted

Aluminum and Titanium alloys

Anodized Clear or Color

Aluminum and Titanium alloys

Application Discipline

 

Company Profile

HangZhou CZPT Intelligent Technological innovation Co. Ltd was set up in 2003. Since established, we always focus on precision transmission and mechanical components production & processing. We have a expert R&D staff and advanced equipment hobbing equipment, gear grinding equipment, equipment shaping equipment, CNC Lathe equipment and milling devices, which can give complete answers in accordance to user’s specifications, from the design. 

we bulid us via help other individuals succes. CZPT constantly focuses on the improvement ability, and now, it owns far more than 30 patents. Our organization has many innovative engineering design and style softwares and used more than twenty new systems and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.

For more than ten many years, our business has been dedicated to the manufacturing and processing of precision parts and non-standard automation style. With a hugely experienced workforce, relying on rich expertise in precision processing and global foremost tools, the business has established strategic partnerships with globe-renowned enterprises in the fields of aviation, health care and industrial precision examination and measurement equipment.

FAQ

Q1: How to get a quotation?

A1: You should ship us drawings in igs, dwg, action and so on. with each other with detailed PDF.If you have any specifications, please notice,
and we could give expert advice for your reference.

 

Q2: How prolonged can i get the sample?

A2: Depends on your specific items,in 7-ten times is necessary usually.

 

Q3: How to appreciate the OEM services?

A3: Generally, base on your design and style drawings or authentic samples, we give some technical proposals and a quotation to you, following your agreement, we produce for you.

 

This autumn: Will my drawings be secure soon after sending to you?

A4: Indeed, we will hold them properly and not release to third party with no your authorization. Of training course, we would ensure the basic safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Please send out your sample to our manufacturing unit,then we can copy or provide you greater remedies. You should ship us photographs or drafts with proportions(Size,Hight,Width), CAD or 3D file will be created for you if placed get.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Industrial Machine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP 1 DP 1 DP 0.5
Max Module 26mm 26mm 45mm
DIN Level DIN Class 6 DIN Class 6 DIN Class 4
Tooth Finish Ra 3.2 Ra 3.2 Ra 0.6
Max Helix Angle ±45° ±45° ±45°

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Industrial Machine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP 1 DP 1 DP 0.5
Max Module 26mm 26mm 45mm
DIN Level DIN Class 6 DIN Class 6 DIN Class 4
Tooth Finish Ra 3.2 Ra 3.2 Ra 0.6
Max Helix Angle ±45° ±45° ±45°

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are two main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each one is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of two main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are two common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between two centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Drawing Manufacture Parallel Single Helical Gear Spline Shaft in Gear Pinion Transmission     wholesaler China Drawing Manufacture Parallel Single Helical Gear Spline Shaft in Gear Pinion Transmission     wholesaler
editor by czh 2023-03-27

China Manufacturer Direct Drive Spur Gear Helical Gear Spline Gear Shaft with ce certificate top quality Good price

Solution Description

Product Description

Item Parameters

Product Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customise
Certification ISO/TS16949
Test Requirement Magnetic Powder Take a look at, Hardness Take a look at, Dimension Test
Colour Paint , Natural Finish ,Machining All Close to
Substance Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Metal,Middle Steel,Steel Alloy,and so forth.
Stainess Steel: 303/304/316,and so forth.
Copper/Brass/Bronze/Red Copper,and so on.
Plastic:Ab muscles,PP,Personal computer,Nylon,Delrin(POM),Bakelite,and so forth.
Size According to CZPT er’s drawing or samples
Process CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Reducing,and many others.
Tolerance ≥+/-.03mm
Floor Treatment (Sandblast)&(Hard)&(Colour)Anodizing,(Chrome,Nickel,Zinc…)Plating,Portray,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,and so on.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Obtainable
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for each CZPT ers’ needs.

 

Our Rewards

Why Choose US ???

 

 1. Equipment :

Our company features all required manufacturing gear,
like CZPT ulic press devices, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), equipment shaping equipment, machining center, CNC grinder, warmth therapy line etc. 

 

 

2. Processing precision:

We are a skilled equipment & gear shafts manufacturer. Our gears are around 6-7 grade in mass creation.

3. Firm:

We have 90 staff, which includes 10 technological staffs. Masking an region of 20000 sq. meters.

4. Certification :

Oue firm has handed ISO 14001 and TS16949

five.Sample services :

We give cost-free sample for affirmation and CZPT er bears the freight costs

6.OEM provider :

Having CZPT own manufacturing facility and skilled professionals,we welcome CZPT orders as well.We can design and style and produce the particular solution you require according to your element information

 

Cooperation Associate

Business Profile

Our Showcased Products

 

 

 

Safer and more compact to use: The PTO expansion shaft is totally tested, compact and can be replaced immediately without any problem, generating it an successful electrical power transfer instrument. Basic safety chains and plastic shields defend against potential dangers for the duration of transportation.

China Stainless Steel Drive Spur Gear Helical Gear Spline Gear Shaft with ce certificate top quality Good price

Item Description

Item Description

Solution Parameters

Item Spur Equipment Axle Shaft
Substance 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Personalize
Certification ISO/TS16949
Take a look at Necessity Magnetic Powder Check, Hardness Test, Dimension Take a look at
Coloration Paint , Natural Finish ,Machining All About
Substance Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Metal,Middle Steel,Steel Alloy,and so forth.
Stainess Steel: 303/304/316,and so forth.
Copper/Brass/Bronze/Purple Copper,and so on.
Plastic:Ab muscles,PP,Personal computer,Nylon,Delrin(POM),Bakelite,and so forth.
Dimensions In accordance to CZPT er’s drawing or samples
Procedure CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Reducing,etc.
Tolerance ≥+/-.03mm
Floor Treatment (Sandblast)&(Hard)&(Shade)Anodizing,(Chrome,Nickel,Zinc…)Plating,Portray,Powder Coating,Sharpening,Blackened,Hardened,Lasering,Engraving,and so on.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Available
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for each CZPT ers’ specifications.

 

Our Positive aspects

Why Select US ???

 

 1. Equipment :

Our company boasts all necessary production gear,
like CZPT ulic press equipment, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), equipment shaping device, machining heart, CNC grinder, heat remedy line etc. 

 

 

two. Processing precision:

We are a professional equipment & gear shafts producer. Our gears are about 6-7 quality in mass production.

3. Business:

We have 90 staff, like 10 technical staffs. Covering an location of 20000 square meters.

4. Certification :

Oue company has handed ISO 14001 and TS16949

five.Sample services :

We provide free of charge sample for affirmation and CZPT er bears the freight expenses

6.OEM provider :

Getting CZPT own manufacturing facility and skilled technicians,we welcome CZPT orders as nicely.We can layout and make the distinct product you want in accordance to your element details

 

Cooperation Companion

Firm Profile

Our Showcased Products

 

 

 

An agricultural electrical power just take-off (PTO) drivetrain is a driveshaft-variety device that connects the tractor to the put into action that needs to be operated. The connection supplied by the driveline allows the device to draw electrical power immediately from the tractor’s engine. Just like hydraulic equipment, a PTO’s drivetrain can eventually fall short thanks to the rigors of everyday agricultural initiatives, demanding replacement or repair. When it is time to exchange or mend a PTO drivetrain, it is important to pick the proper parts for the certain products in use.

China Wholesale High Quality Transmission Spur Helical Gear Spline Gear Shaft with ce certificate top quality Good price

Solution Description

Solution Description

Merchandise Parameters

Merchandise Spur Equipment Axle Shaft
Materials 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Personalize
Certification ISO/TS16949
Test Necessity Magnetic Powder Examination, Hardness Examination, Dimension Check
Colour Paint , Natural Finish ,Machining All Around
Materials Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Steel,Middle Steel,Steel Alloy,etc.
Stainess Steel: 303/304/316,and so on.
Copper/Brass/Bronze/Purple Copper,and many others.
Plastic:Abdominal muscles,PP,Laptop,Nylon,Delrin(POM),Bakelite,etc.
Measurement According to CZPT er’s drawing or samples
Procedure CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,and many others.
Tolerance ≥+/-.03mm
Area Therapy (Sandblast)&(Hard)&(Coloration)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,and so on.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Obtainable
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for each CZPT ers’ needs.

 

Our Positive aspects

Why Choose US ???

 

 1. Equipment :

Our company boasts all required generation products,
such as CZPT ulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing device (I SNT), equipment shaping machine, machining centre, CNC grinder, heat treatment method line etc. 

 

 

two. Processing precision:

We are a expert gear & equipment shafts manufacturer. Our gears are all around 6-7 grade in mass production.

3. Business:

We have ninety workers, including 10 specialized staffs. Masking an area of 20000 sq. meters.

four. Certification :

Oue organization has handed ISO 14001 and TS16949

five.Sample service :

We supply free of charge sample for affirmation and CZPT er bears the freight fees

6.OEM service :

Having CZPT possess factory and skilled professionals,we welcome CZPT orders as properly.We can layout and generate the distinct item you need in accordance to your element data

 

Cooperation Partner

Organization Profile

Our Featured Items

 

 

 

High quality T4 Pto Shaft: This T4 PTO shaft is a nicely-forged series4 driveline shaft with CE certification. It is made up of a strong 20CrMnTi carburized steel universal joint and a Q345 steel tube inside the defend. The PTO shafts are tough and sturdy in working with all types of agricultural equipment.Splines and Spherical Ends: Tractor End: 1-3/8″ x 6 Splines Execution End: 1-3/8″ x Round Conclude. Our bristle PTO shafts are made with 6 splined finishes and are standard 1 3/8″ dimensions to completely match instruments and tractors of the same measurement and kind, offering your equipment a excellent drive.

China Transmission Spur Gear Helical Gear Spline Gear Shaft with High Precision with ce certificate top quality Good price

Solution Description

Merchandise Description

Solution Parameters

Product Spur Equipment Axle Shaft
Materials 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Personalize
Certification ISO/TS16949
Examination Requirement Magnetic Powder Check, Hardness Test, Dimension Examination
Colour Paint , Natural Finish ,Machining All About
Material Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Steel,Middle Steel,Steel Alloy,and so on.
Stainess Steel: 303/304/316,and many others.
Copper/Brass/Bronze/Purple Copper,etc.
Plastic:Abdominal muscles,PP,Computer,Nylon,Delrin(POM),Bakelite,and so on.
Dimension In accordance to CZPT er’s drawing or samples
Method CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Reducing,and so on.
Tolerance ≥+/-.03mm
Area Treatment method (Sandblast)&(Tough)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Sprucing,Blackened,Hardened,Lasering,Engraving,and so forth.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Obtainable
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for every CZPT ers’ needs.

 

Our Positive aspects

Why Pick US ???

 

 1. Equipment :

Our company offers all essential production gear,
like CZPT ulic press equipment, Japanese CNC lathe (TAKISAWA), Korean gear hobbing equipment (I SNT), gear shaping device, machining centre, CNC grinder, heat treatment line and so on. 

 

 

2. Processing precision:

We are a specialist gear & gear shafts company. Our gears are around 6-7 grade in mass creation.

three. Organization:

We have 90 personnel, such as ten specialized staffs. Covering an area of 20000 square meters.

4. Certification :

Oue organization has passed ISO 14001 and TS16949

five.Sample services :

We supply free of charge sample for confirmation and CZPT er bears the freight charges

six.OEM provider :

Possessing CZPT personal factory and professional specialists,we welcome CZPT orders as nicely.We can layout and make the certain solution you require according to your element info

 

Cooperation Partner

Business Profile

Our Featured Goods

 

 

 

Safer and a lot more compact to use: The PTO growth shaft is completely analyzed, compact and can be replaced directly with no any problem, producing it an successful energy transfer instrument. Protection chains and plastic shields protect against likely hazards during transport.

China Steel Transmission Spur Helical Pinion Spline Gear Shaft for Oli Pump Motor with ce certificate top quality Good price

Solution Description

Merchandise Description

Merchandise Parameters

Merchandise Spur Equipment Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Personalize
Certification ISO/TS16949
Take a look at Requirement Magnetic Powder Check, Hardness Check, Dimension Take a look at
Shade Paint , Natural Finish ,Machining All All around
Substance Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Steel,Middle Steel,Steel Alloy,and so on.
Stainess Steel: 303/304/316,and so forth.
Copper/Brass/Bronze/Purple Copper,and so on.
Plastic:Abs,PP,Laptop,Nylon,Delrin(POM),Bakelite,and so on.
Size In accordance to CZPT er’s drawing or samples
Method CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc.
Tolerance ≥+/-.03mm
Area Treatment method (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Portray,Powder Coating,Sprucing,Blackened,Hardened,Lasering,Engraving,and so forth.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Accessible
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for every CZPT ers’ needs.

 

Our Positive aspects

Why Decide on US ???

 

 1. Equipment :

Our company offers all essential generation equipment,
which includes CZPT ulic press devices, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping equipment, machining centre, CNC grinder, warmth remedy line and many others. 

 

 

two. Processing precision:

We are a specialist gear & equipment shafts producer. Our gears are about 6-7 grade in mass production.

three. Organization:

We have ninety workers, which includes ten technological staffs. Covering an location of 20000 square meters.

4. Certification :

Oue company has handed ISO 14001 and TS16949

five.Sample provider :

We offer free of charge sample for confirmation and CZPT er bears the freight expenses

six.OEM services :

Getting CZPT own factory and professional specialists,we welcome CZPT orders as effectively.We can layout and generate the distinct product you want according to your detail details

 

Cooperation Spouse

Firm Profile

Our Featured Goods

 

 

 

The PTO shaft transmits electricity from the tractor to the PTO energy attachment. This enables the tractor to electrical power a range of tractor tools, which includes flail mowers, sawdust, rotary tillers, excavators, and much more. PTO shaft connectors on tractors are not standardized, which can guide to issues when connecting the PTO shaft. For illustration, on some previous tractors, the connecting flange is relatively shut to the tractor by itself, so the link is difficult and there is a potential basic safety hazard.

China Welcome Custom Transmission Spur Gear Helical Gear Spline Gear Shaft with ce certificate top quality Good price

Item Description

Product Description

Solution Parameters

Merchandise Spur Equipment Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Test Necessity Magnetic Powder Test, Hardness Check, Dimension Check
Colour Paint , Natural Finish ,Machining All Close to
Materials Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Steel,Middle Steel,Steel Alloy,and so forth.
Stainess Steel: 303/304/316,and so on.
Copper/Brass/Bronze/Crimson Copper,and so forth.
Plastic:Abs,PP,Personal computer,Nylon,Delrin(POM),Bakelite,and so forth.
Dimension According to CZPT er’s drawing or samples
Approach CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,and so on.
Tolerance ≥+/-.03mm
Area Treatment (Sandblast)&(Challenging)&(Coloration)Anodizing,(Chrome,Nickel,Zinc…)Plating,Portray,Powder Coating,Sharpening,Blackened,Hardened,Lasering,Engraving,and so forth.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Accessible
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for every CZPT ers’ needs.

 

Our Advantages

Why Pick US ???

 

 1. Equipment :

Our company features all necessary production gear,
like CZPT ulic push equipment, Japanese CNC lathe (TAKISAWA), Korean equipment hobbing equipment (I SNT), gear shaping equipment, machining heart, CNC grinder, warmth treatment line and so on. 

 

 

2. Processing precision:

We are a skilled gear & gear shafts manufacturer. Our gears are close to 6-7 quality in mass manufacturing.

three. Business:

We have 90 staff, like 10 technical staffs. Masking an region of 20000 square meters.

4. Certification :

Oue organization has handed ISO 14001 and TS16949

five.Sample provider :

We offer cost-free sample for confirmation and CZPT er bears the freight costs

six.OEM services :

Getting CZPT personal manufacturing facility and expert professionals,we welcome CZPT orders as effectively.We can style and make the particular item you need in accordance to your depth info

 

Cooperation Associate

Business Profile

Our Highlighted Merchandise

 

 

 

Designed for adjustable (cut size) capacity. Interchangeability to in shape most competitor models. Accessible in splined and square shaft profiles. Basic lock protection composition that can be assembled or disassembled speedily and easily with straightforward equipment this kind of as keys, cash or screwdrivers. The Prolonged Lubrication Digital Package reduces downtime with 50-250 hour lubrication intervals and a large temperature triple lip seal for greater grease retention. Give expert engineering and revenue support to buyers.

China Customized Forged Agricultural Tool Crank Shaft Embossing Propeller Shaft Helical Gear Shaft Spline Shaft with ce certificate top quality Good price

Product Description

Custom-made Cast Agricultural Instrument Crank Shaft Embossing  Propeller Shaft CZPT cal Equipment Shaft Spline Shaft

 

 

Materials

 Carbon Steel

 SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc

 Alloy Metal

 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc

 Brass/Bronze

 HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc

Tolerance Management

Outer Diameter

 Based on drawing

Duration Dimension

 Based on drawing

Machining Procedure

Equipment Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping

Tooth Accuracy

DIN Class 4, ISO/GB Course 4, AGMA Class thirteen, JIS Class

Modules

1., 1.25, 1.5, 1.seventy five, 2., 2.twenty five, 2.5….8. and many others

Warmth Remedy

Quenching & Tempering, Carburizing & Quenching, CZPT -frequency Hardening, Carbonitriding

Area Therapy

Blacking, Sharpening, Anodization, Chrome Plating, Zinc Plating, Nickel Plating

Standard

DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009

Simply click below for much more specifics!

Customization process
Help CZPT ized Gears from CZPT ers’ drawings and samples and Different CZPT -common CZPT ization

1.Items Discussions 
Clients send drawings oramples, and quotation according to CZPT ers’ needs.

two.Molds creating
Planning 3D drawings and optimizing the goods.

three.Drawing affirmation
Sending the mildew drawing tothe CZPT ers , and the CZPT ers indication for confirmation.

4.Molds CZPT
Manufacture molds precisely and correctly according to the drawings.

5.Moulds Inspection and CZPT s Examination
Detect CZPT indicators of molds and optimization of internal cavities.

6.Sample Aprroval from CZPT er
Clients approve the samples and confirm them for bulk manufacturing.

seven.Mass Creation
Bulk production in accordance to CZPT ers’s PO

eight.PO Concluded
Shipping to the CZPT er andthe CZPT ers obtain the gears.

If you need to have other CZPT ized needs, make sure you click below to speak to us!

Connected merchandise

 

Why Choose Us

We enthusiastically supply sincere and prompt services to CZPT CZPT ers and establish sustainable business relationship with them.

100% Manufacturing unit inspection, we are accountable for any issues subjected to malfunction in guarantee period.

We Can Supply You:

  • On-time Shipping with More Decision
  • Solution Remedies and Services
  • Extended Top quality Promise
  • Nearby CZPT nical Assistance
  • Rapidly Response to CZPT ers’ Feedbacks in 24 hrs

Also I would like to take this opportunity to give a transient introduction of CZPT CZPT -Electrical power organization:

Our firm is a CZPT manufacturer of agriculture gearbox,worm decrease gearbox, PTO shafts, CZPT s ,rollar chains, bevel gear, pulleys and racks in CZPT .

We have exported numerous products to CZPT CZPT ers all more than the entire world, we have CZPT -time expertise and sturdy technological innovation help.

You also can verify CZPT website to know for more particulars, if you need to have CZPT merchandise catalogue, please get in touch with with us.

Organization details

 

 

 

 

 

 

 

Made for adjustable (reduce size) ability. Interchangeability to match most competitor designs. Available in splined and square shaft profiles. Straightforward lock safety construction that can be assembled or disassembled quickly and simply with simple tools this kind of as keys, cash or screwdrivers. The Extended Lubrication Electronic Package lowers downtime with fifty-250 hour lubrication intervals and a high temperature triple lip seal for far better grease retention. Give specialist engineering and sales support to consumers.

China Factory Hard Chrome 42CrMo Forging Steel Transmission Main Spur Helical Pinion Spline Gear Shaft with ce certificate top quality Good price

Item Description

Forging shaft/spindle/roll/roller/axle


Item Disply

Inspection

Specification customer’s drawings
Content  cast iron, Grey iron, ductile iron, carbon metal, low alloy metal, tool steel, steel, stainless steel, brass, copper, aluminum alloy, zinc etc
Approach  Sand casting,Coated sand casting,Shell mould casting,Lost foam casting ,V- approach,Centrifugal casting,Ceramic CZPT ,machining,totally free forging,die forging,stress forming ,roll forging,precision forging,and so forth.
casting  sand casting,precision casting,centrifugal casting,missing foam casting,die casting,gravity casting
equipment  lathe,CNC,drilling device,milling equipment,unexciting equipment,planting device,machining centre and so forth
Software  Automobile, agricultural machinery, home furniture, development, house appliances, electronics.
surface therapy  powder coating,portray,spraying,electrical galvanization,coating,zinc phosphide,impregnation,painting,spray paint,black and blue oxide coating,
Inspection equipment   Profile projector,Rockwell hardness tester,Vickers hardness tester roughness tester,air gage,concentricity tester,universial microscope,CMM,electronic caliper and and many others.
Creation Utilization  Auto elements,practice areas,mining equipment,engineering equipment components,valves,pipe fittings,development equipment and furniture equipment,agricultural machinery areas
Remark  (1)Any RFQ, Please come to feel free to deliver your drawings(CAD/PDF)for your quotation.
(2)All parts are not in inventory, customized only!

FAQ
Q: What do I need for giving a quotation ?

A: Remember to offer us Second or 3D drawings (with material, dimension, tolerance, surface area remedy and other complex necessity etc.) ,amount, software or samples. Then we will quotation the greatest price tag within 24h.
Q: What is your MOQ?
A: MOQ depends on CZPT client’s wants, apart from,we welcome demo order prior to mass-generation.
Q: What is the generation cycle?
A: It varies a great deal depending on solution dimension,complex requirements and quantity. We often try out to meet CZPT ers’ necessity by altering CZPT workshop routine.
Q: What type of payment phrases do you accept?
A.: T/T, L/C, Escrow, Paypal, western union, and so on.
Q: Is it achievable to know how is my merchandise likely on without having visiting your company?
A: We will supply a in depth merchandise timetable and send out weekly studies with digital photos and video clips which show the machining progress.

 

Safer and a lot more compact to use: The PTO enlargement shaft is completely tested, compact and can be changed directly with no any problem, making it an effective electricity transfer resource. Basic safety chains and plastic shields shield in opposition to possible hazards for the duration of transport.