Tag Archives: drive shaft truck

China OEM Auto Spare Parts Spline Shaft OEM: 503355184 Used for CZPT Daily 1997/2015 Van Truck Automobile Rear Axle Drive Shaft differential drive shaft

Product Description

Product Description

SUV.PACKUP TRUCKS.Drive Shaft
Drive shaft product model : ND05001

Product name rear axle drive shaft
OEM number 55715184
Material 40cr carbon steel
Hole 8
Length 939(mm)
Spline shaft z=32
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft IVECO DAILY 1997/2015
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings

We also sell chassis accessories for automobiles, trucks, agricultural machinery and construction machinery, including:
CVJ,Drive shaft, steering drive shaft, differential parts and assemblies, ball joints, universal joints, tire screws, and so on

Company Profile

 

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Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
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splineshaft

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are two common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.
splineshaft

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are two basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are three types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.
splineshaft

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of two different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.

China OEM Auto Spare Parts Spline Shaft OEM: 503355184 Used for CZPT Daily 1997/2015 Van Truck Automobile Rear Axle Drive Shaft differential drive shaftChina OEM Auto Spare Parts Spline Shaft OEM: 503355184 Used for CZPT Daily 1997/2015 Van Truck Automobile Rear Axle Drive Shaft differential drive shaft
editor by CX 2023-05-12

China supplier Auto Spare Parts Spline Shaft OEM: 7890903067087 Used for CZPT F-4000 2004/2016 Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft electric motor

Product Description

Product Description

TRUCK.Drive Shaft
Drive shaft product model : ND05002

Product name rear axle drive shaft
OEM number 87
Material 40cr carbon steel
Hole 8
Length 950(mm)
Spline shaft z=37
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft FORD F-4000 2004/2016
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings

We also sell chassis accessories for automobiles, trucks, agricultural machinery and construction machinery, including:
CVJ,Drive shaft, steering drive shaft, differential parts and assemblies, ball joints, universal joints, tire screws, and so on

Company Profile

 

Shipping Cost:

Estimated freight per unit.

To be negotiated|


Freight Cost Calculator
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample
Customization:
Available

|

Customized Request

splineshaft

Types of Splines

There are four types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the two components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are three basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The two types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China supplier Auto Spare Parts Spline Shaft OEM: 7890903067087 Used for CZPT F-4000 2004/2016 Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft electric motor China supplier Auto Spare Parts Spline Shaft OEM: 7890903067087 Used for CZPT F-4000 2004/2016 Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft electric motor
editor by CX 2023-04-26

China Hengyue customized electric light truck axle shaft rear drive shaft center bearing

Model Quantity: HY192-cast iron exterior splines-l
Item identify: Hengyue personalized electrical gentle truck axle shaft rear
Axle Sort: Semi-floating
Gearbox Substance: Aluminium Alloy
Load: 2T
Input Axis: 24 gear teeth/1 modulus 21 ear tooth/1.25 modulus
Speed ratio: 7.5:1,9:1,10:1,15:1,20:one
Certificate: ISO 16949
Braking Type: Drum Brake
max Torque of Motor: 240N.m
OEM: yes
Auto Make: electric powered tricycle
Guarantee: 2 Months
Port: HangZhou/ZheJiang

Hengyue tailored electric powered light truck axle shaft rear

HangZhou Hengyue New Power Technological innovation Co.,itd. is the backbone of the HangZhou municipal govt to support the spine of enterprises. The organization is the electric automobiles, light passenger auto items, NMRV-VS40 resilient higher precision 14-186.7rpm output velocity nmrv040 series worm gearbox worm gearbox pace reducer before the sequence, rear axle assembly (independent and nonindependent kind axle, floating, semi floating rear axle) and chassis factors of the driving method of manufacturer specialised in theproduction of. The business is positioned in HangZhou Metropolis, New River Province, the ZHangZhoug Province in the automobile industrial zone, sea, land and airtransportation is hassle-free. Plant handles an spot of twenty thousand square meters, Micro low velocity 24V 85mm diameter Flat Gearbox dc equipment motor development region of 15000 square meters. Employees have a lot more than 200 men and women, like administration and technological staff more than thirty men and women and employed more than 10 countrywide multi axle specialist maker of senior engineers and senior technicians. Q:Are you trading business or producer?A: We are manufacturing unit.Q:Can your goods be personalized or modified?A: We can layout and produce according to customers’ specifications and automobile parameters .Q: What is your terms of payment ?A: 100% Progress payment by T/T after signing the contract.Q: What is your conditions of packing?A: Generally, we put buggy axle on Picket pallets,Stretch movie set in picket box . Or Consumer demand.Q: How lengthy is your shipping and delivery time?A: Typically it is 15-twenty five days if the goods are in inventory. or it is 35-45 times if the merchandise are not in stock, it is according to quantity.Q: What is your sample policy?A: We can provide the buggy axle sample if we have prepared elements in inventory, but the buyers have to shell out the sample price and he courier value.Make sure you contace with me with buggy axle.Q. Do you take a look at all your buggy axle before supply?A: Yes, we have one hundred% check before shipping and deliveryQ: How do you make our enterprise long-phrase and excellent relationship?A:1. We maintain axle have great top quality and competitive price tag to ensure our buyers benefit Industrial Epicyclic Gear Train Shaft 2. We respect every single consumer as our friend and we sincerely do enterprise and make buddies with them, no issue where they come from.

Standard Length Splined Shafts

Standard Length Splined Shafts are made from Mild Steel and are perfect for most repair jobs, custom machinery building, and many other applications. All stock splined shafts are 2-3/4 inches in length, and full splines are available in any length, with additional materials and working lengths available upon request and quotation. CZPT Manufacturing Company is proud to offer these standard length shafts.
splineshaft

Disc brake mounting interfaces that are splined

There are two common disc brake mounting interfaces, splined and center lock. Disc brakes with splined interfaces are more common. They are usually easier to install. The center lock system requires a tool to remove the locking ring on the disc hub. Six-bolt rotors are easier to install and require only six bolts. The center lock system is commonly used with performance road bikes.
Post mount disc brakes require a post mount adapter, while flat mount disc brakes do not. Post mount adapters are more common and are used for carbon mountain bikes, while flat mount interfaces are becoming the norm on road and gravel bikes. All disc brake adapters are adjustable for rotor size, though. Road bikes usually use 160mm rotors while mountain bikes use rotors that are 180mm or 200mm.
splineshaft

Disc brake mounting interfaces that are helical splined

A helical splined disc brake mounting interface is designed with a splined connection between the hub and brake disc. This splined connection allows for a relatively large amount of radial and rotational displacement between the disc and hub. A loosely splined interface can cause a rattling noise due to the movement of the disc in relation to the hub.
The splines on the brake disc and hub are connected via an air gap. The air gap helps reduce heat conduction from the brake disc to the hub. The present invention addresses problems of noise, heat, and retraction of brake discs at the release of the brake. It also addresses issues with skewing and dragging. If you’re unsure whether this type of mounting interface is right for you, consult your mechanic.
Disc brake mounting interfaces that are helix-splined may be used in conjunction with other components of a wheel. They are particularly useful in disc brake mounting interfaces for hub-to-hub assemblies. The spacer elements, which are preferably located circumferentially, provide substantially the same function no matter how the brake disc rotates. Preferably, three spacer elements are located around the brake disc. Each of these spacer elements has equal clearance between the splines of the brake disc and the hub.
Spacer elements 6 include a helical spring portion 6.1 and extensions in tangential directions that terminate in hooks 6.4. These hooks abut against the brake disc 1 in both directions. The helical spring portion 5.1 and 6.1 have stiffness enough to absorb radial impacts. The spacer elements are arranged around the circumference of the intermeshing zone.
A helical splined disc mount includes a stabilizing element formed as a helical spring. The helical spring extends to the disc’s splines and teeth. The ends of the extension extend in opposite directions, while brackets at each end engage with the disc’s splines and teeth. This stabilizing element is positioned axially over the disc’s width.
Helical splined disc brake mounting interfaces are popular in bicycles and road bicycles. They’re a reliable, durable way to mount your brakes. Splines are widely used in aerospace, and have a higher fatigue life and reliability. The interfaces between the splined disc brake and BB spindle are made from aluminum and acetate.
As the splined hub mounts the disc in a helical fashion, the spring wire and disc 2 will be positioned in close contact. As the spring wire contacts the disc, it creates friction forces that are evenly distributed throughout the disc. This allows for a wide range of axial motion. Disc brake mounting interfaces that are helical splined have higher strength and stiffness than their counterparts.
Disc brake mounting interfaces that are helically splined can have a wide range of splined surfaces. The splined surfaces are the most common type of disc brake mounting interfaces. They are typically made of stainless steel or aluminum and can be used for a variety of applications. However, a splined disc mount will not support a disc with an oversized brake caliper.

China Hengyue customized electric light truck axle shaft rear drive shaft center bearing China Hengyue customized electric light truck axle shaft rear drive shaft center bearing
editor by czh 2023-02-18

China 40-1722 spline shafts truck parts used for Scania drive shaft components 169110 PT-615 with Hot selling

Design: Pajero III Canvas Best
Year: 2-PS1 MITSUBISHI MB-S MITSUBISHI MB-05718 MITSUBISHI MB- MITSUBISHI MB-293352 MITSUBISHI 37301-6571 TOYOTA

Automobile OEM NO. REF NO. REF NO. MECPAR
MERCEDEZ-BENZ 341.411.5715 GF-601 26-118 GR1337
Volkswagen GF-602 two-28-1697 GR1031
Volkswagen GF-605 5-28-327 GR1036
Scania 169113 GF-606 26-135 GR1430
Scania 207896 GF-607 26-163 GR1431
Volvo/Mercedes Benz GF-608 26-215C GR1432
Volkswagen/FORD GF-613 two-28-357 GR1030
Mercedes Benz 344.410.5718 LV601 03-339XS SLIP YOKE
Mercedes Benz 335.410.0308 LV602 03-423XS SLIP YOKE
Mercedes Benz/GM/Volkswagen/FORD BD2T-4841A LV607 three-3-1601KX1 SLIP YOKE
Mercedes Benz LV610 three-514XL SLIP YOKE
Mercedes Benz/GM/IVECO/FORD LV611 5-3-2261KX SLIP YOKE
Scania 25719 LV613 03-541XL SLIP YOKE
Mercedes Benz/VOLVO/SCANIA/FORD/VW/Navistar BF5X-4841A LV615 six.5-3-1371KX SLIP YOKE
Ford/Mercedes Benz/J.I.Situation/IVECO/VME 85HU-4841A LV616 4-3-1241KX SLIP YOKE
FORD TAAM4841A LV-617 2-3-1421KX LV1044
FORD/GM BC8Y-4841A LV618 two-3-128KXS SLIP YOKE
Agrale/Mercedes Benz 695.410.0008 LV619 ninety-3-21X SLIP YOKE
two-28-417
2-3-8001
2-3-8571
PONTEIRA two-40-1701 PT1949
PONTEIRA two-forty-1851 PT1952
Mercedes Benz 352.410.0130 FL-601 01-246C FL1355
Mercedes Benz 336.411.0011 FL-603 02-334 AT1352
Mercedes Benz 352.411.0011 FL-604 3-2-1139 AT1350
LF-601 03-339XS LF60-A
LF-610 03-514XL LF69-A
LF-618 two-3-128KXS LF81-A
LF-619 90-3-21X LF82-A
Ford/Mercedes Benz PT-601 three-forty-1901 PT1571
Ford/Mercedes Benz PT-602 3-53-1881 PT1030
Mercedes Benz 358.411.0002 PT-603 forty-1445 PT1326
Mercedes Benz 344.410.7001 PT-604 54-442C PT1332
Mercedes Benz 335.411.5712 PT-605 fifty four-556C PT1334
VME Clark Michigan/Chevrolet / General Motors/Ford/Iveco/J.I. Case PT-606 4-40-761 PT1571
Mercedes Benz/Chevrolet / Basic Motors/FORD/Iveco 384.410.5718 PT-607 5-forty-1051 PT1571
Mercedes Benz/Navistar/Volkswagen/FORD PT-608 six-forty-621 PT1034
VOLVO six.885.642 PT-609 six-5-40-191 PT1940
Scania 208074 PT-611 forty-1723 PT1421
Iveco/Mercedes Benz/Volvo PT-612 250-53-11 50-ten-141 PT1036
Chevrolet / Basic Motors/Ford/Iveco/Mercedes Benz/Volkswagen PT-613 ninety-fifty three-eleven PT1571
Ford/Mercedes Benz PT-614 three-40-1571 PT1571
Scania 169110 PT-615 forty-1722 PT1420
Chevrolet / Common Motors/Ford/Volkswagen PT-616 three-53-451 PT1018
Chevrolet / Standard Motors/Ford PT-617 four-fifty three-sixty one PT1571
Mercedes Benz 335.411.0002 PT-618 40-1560 PT1328
Chevrolet / Basic Motors/Ford/Volkswagen PT-619 three-53-1371 PT1016
Chevrolet / Basic Motors PT-620 3-fifty three-1361 PT1230
Mercedes Benz 690.411.0002 PT-621 fifty three-1443 PT1026
PT-622
PT-623
PT-624
PT-625
Mercedes Benz 000.410.0430 TM-601 04-852-1 FL1370
Mercedes Benz 000.410.1630 TM-602 250-4-871-1 250-4-21-1 –
Ford 446571 TM-604 four-4-6031-one FL1083
Ford 88HU4865A TM-605 5-4-7171-one FL1086

How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings

There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
splineshaft

Involute splines

An effective side interference condition minimizes gear misalignment. When two splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by five mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment.
Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to fifty-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings.
To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process.
There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile.
The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows four concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these three components.
splineshaft

Stiffness of coupling

The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using two different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these two methods.
The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings.
The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated.
The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9.
The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.

Misalignment

To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force.
In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned.
A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling.
The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters.
Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
splineshaft

Wear and fatigue failure

The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed.
During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions.
The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method.
The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser.
Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the three factors. A failure mode is often defined as a non-linear distribution of stresses and strains.

China 40-1722 spline shafts truck parts used for Scania drive shaft components 169110 PT-615 with Hot selling China 40-1722 spline shafts truck parts used for Scania drive shaft components 169110 PT-615 with Hot selling
editor by czh 2023-02-15

China 15252439 heavy dump truck TR50 TR60 TR100 steel pto drive shaft custom drive shaft shop

Dimensions: Regular Dimensions
Product Number: 15252439
Materials: Metal
OE NO.: N/A
Variety: Driveshaft
Vehicle Make: TEREX
Warranty: 1 Years, 1 Several years
Merchandise Identify: 15252439 large dump truck TR50 TR60 TR1
OEM: Accpet
Software: Hefty dump truck
Packaging Particulars: 1.Plastic bag within, carton exterior 2.Neutral packing 3Packaging can be in accordance to the needs of the buyer
Port: ZheJiang

15252439 weighty dump truck TR50 TR60 TR1 46448513 For FIAT the sample will be prepared for cargo in 1-3 days. Samples will be despatched to you by courier and arrive in 3-5 working days.
Q: Do you accept OEM or ODM orders?
A: We settle for the customer’s symbol and packaging design and style OEM, ODM.
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A: We acknowledge EXW, FOB, 3M Wire With Pointer Air Pump 12V Air Compressor Inflatable Pump Fast Multi-operate Tire Inflation LED Lights CFR, CIF, etc. You can decide on the most hassle-free or most expense-efficient a single. In order to reduce the danger of clients, Substantial high quality 06B-1 industrial transmission conveyor chain drive chain roller connecting hyperlink chain we advise that clients use the Alibaba Trade Assure.

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least four inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following three factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the two is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by two coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to one another.

China 15252439 heavy dump truck TR50 TR60 TR100 steel pto drive shaft custom drive shaft shop China 15252439 heavy dump truck TR50 TR60 TR100 steel pto drive shaft custom drive shaft shop
editor by czh 2023-02-13

China Auto Spare Parts Spline Shaft No. My-S04 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop

Item Description

 

Item Description

Trucks.Push Shaft
Push shaft item NO . MY-S04

Product
NO .		 H(Hole) L(Duration)
  (mm)		 Z(Variety of enamel)

 

Item identify rear axle drive shaft
Materials 40cr carbon steel
Gap eight
Size 1050(mm)
Quantity of tooth z=18
Top quality Substantial efficiency
Perform of travel shaft Electrical power transmission
Automobile design of drive shaft MITSUBISHI
Processing of shaft Forging
Surface area treatment method of shaft Typically black customizable Silver, Blue, Rose Gold
Availability Can be tailored according to drawings

We also sell chassis accessories for cars, trucks, agricultural equipment and construction equipment, like:
CVJ,Generate shaft, steering push shaft, differential parts and assemblies, ball joints, universal joints, tire screws, and so on
 

Business Profile

FAQ
  Q:Can you do OEM and give samples firstly?

  A:Indeed,OEM and ODM are welcomed ,and with shares ,samples can be delivered with 3 HangZhou as you require.
 
  Q:What is the MOQ?payment expression? and supply time

  A:For normal products, MOQ: 100PCS each and every design
     Once we get payment, we will ship your get inside 20 working times.
     The standard shipping time is 20days, depending on which place you are in.

  Q:In which are you? Can we visit your factory?

  A:Our factory is found in HangZhou, ZheJiang , China.
      lt is close to HangZhou Airport, and the site visitors at the west exit of HangZhou Sanquan Expressway is very practical. 
      All staff of the organization sincerely welcome domestic and foreign retailers to go to our firm for advice and business negotiation.

US $15-100
/ Piece
| 		100 Pieces

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Product
NO .		 H(Hole) L(Length)
  (mm)		 Z(Number of teeth)

###

Product name rear axle drive shaft
Material 40cr carbon steel
Hole 8
Length 1050(mm)
Number of teeth z=18
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft MITSUBISHI
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings
US $15-100
/ Piece
| 		100 Pieces

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Product
NO .		 H(Hole) L(Length)
  (mm)		 Z(Number of teeth)

###

Product name rear axle drive shaft
Material 40cr carbon steel
Hole 8
Length 1050(mm)
Number of teeth z=18
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft MITSUBISHI
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings

How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings

There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
splineshaft

Involute splines

An effective side interference condition minimizes gear misalignment. When two splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by five mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment.
Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to fifty-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings.
To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process.
There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile.
The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows four concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these three components.
splineshaft

Stiffness of coupling

The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using two different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these two methods.
The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings.
The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated.
The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9.
The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.

Misalignment

To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force.
In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned.
A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling.
The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters.
Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
splineshaft

Wear and fatigue failure

The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed.
During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions.
The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method.
The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser.
Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the three factors. A failure mode is often defined as a non-linear distribution of stresses and strains.

China Auto Spare Parts Spline Shaft No. My-S04 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop China Auto Spare Parts Spline Shaft No. My-S04 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop
editor by czh 2023-01-29

China Auto Spare Parts Spline Shaft No. My-S03 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop

Product Description

 

Merchandise Description

Vehicles.Travel Shaft
Push shaft item NO . MY-S03

Product
NO .		 H(Gap) L(Length)
  (mm)		 Z(Number of enamel)

 

Solution identify rear axle travel shaft
Content 40cr carbon metal
Hole eight
Duration a thousand(mm)
Number of enamel z=20
Top quality High performance
Operate of push shaft Energy transmission
Car product of push shaft MITSUBISHI
Processing of shaft Forging
Floor treatment method of shaft Typically black customizable Silver, Blue, Rose Gold
Availability Can be custom-made in accordance to drawings

We also promote chassis components for automobiles, vans, agricultural equipment and development machinery, including:
CVJ,Push shaft, steering travel shaft, differential elements and assemblies, ball joints, common joints, tire screws, and so on
 

Organization Profile

FAQ
  Q:Can you do OEM and give samples first of all?

  A:Of course,OEM and ODM are welcomed ,and with stocks ,samples can be transported with 3 HangZhou as you need.
 
  Q:What is the MOQ?payment expression? and delivery time

  A:For regular merchandise, MOQ: 100PCS every single model
     Once we get payment, we will ship your purchase inside of twenty working days.
     The standard delivery time is 20days, based on which place you are in.

  Q:Exactly where are you? Can we visit your factory?

  A:Our factory is situated in HangZhou, ZheJiang , China.
      lt is shut to HangZhou Airport, and the visitors at the west exit of HangZhou Sanquan Expressway is very handy. 
      All employees of the company sincerely welcome domestic and overseas retailers to pay a visit to our firm for guidance and enterprise negotiation.

US $15-100
/ Piece
| 		100 Pieces

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Product
NO .		 H(Hole) L(Length)
  (mm)		 Z(Number of teeth)

###

Product name rear axle drive shaft
Material 40cr carbon steel
Hole 8
Length 1000(mm)
Number of teeth z=20
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft MITSUBISHI
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings
US $15-100
/ Piece
| 		100 Pieces

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Product
NO .		 H(Hole) L(Length)
  (mm)		 Z(Number of teeth)

###

Product name rear axle drive shaft
Material 40cr carbon steel
Hole 8
Length 1000(mm)
Number of teeth z=20
Quality High performance
Function of drive shaft Power transmission
Vehicle model of drive shaft MITSUBISHI
Processing of shaft Forging
Surface treatment of shaft Usually black customizable Silver, Blue, Rose Gold
Availability Can be customized according to drawings

Applications of Spline Couplings

A spline coupling is a highly effective means of connecting two or more components. These types of couplings are very efficient, as they combine linear motion with rotation, and their efficiency makes them a desirable choice in numerous applications. Read on to learn more about the main characteristics and applications of spline couplings. You will also be able to determine the predicted operation and wear. You can easily design your own couplings by following the steps outlined below.
splineshaft

Optimal design

The spline coupling plays an important role in transmitting torque. It consists of a hub and a shaft with splines that are in surface contact without relative motion. Because they are connected, their angular velocity is the same. The splines can be designed with any profile that minimizes friction. Because they are in contact with each other, the load is not evenly distributed, concentrating on a small area, which can deform the hub surface.
Optimal spline coupling design takes into account several factors, including weight, material characteristics, and performance requirements. In the aeronautics industry, weight is an important design factor. S.A.E. and ANSI tables do not account for weight when calculating the performance requirements of spline couplings. Another critical factor is space. Spline couplings may need to fit in tight spaces, or they may be subject to other configuration constraints.
Optimal design of spline couplers may be characterized by an odd number of teeth. However, this is not always the case. If the external spline’s outer diameter exceeds a certain threshold, the optimal spline coupling model may not be an optimal choice for this application. To optimize a spline coupling for a specific application, the user may need to consider the sizing method that is most appropriate for their application.
Once a design is generated, the next step is to test the resulting spline coupling. The system must check for any design constraints and validate that it can be produced using modern manufacturing techniques. The resulting spline coupling model is then exported to an optimisation tool for further analysis. The method enables a designer to easily manipulate the design of a spline coupling and reduce its weight.
The spline coupling model 20 includes the major structural features of a spline coupling. A product model software program 10 stores default values for each of the spline coupling’s specifications. The resulting spline model is then calculated in accordance with the algorithm used in the present invention. The software allows the designer to enter the spline coupling’s radii, thickness, and orientation.
splineshaft

Characteristics

An important aspect of aero-engine splines is the load distribution among the teeth. The researchers have performed experimental tests and have analyzed the effect of lubrication conditions on the coupling behavior. Then, they devised a theoretical model using a Ruiz parameter to simulate the actual working conditions of spline couplings. This model explains the wear damage caused by the spline couplings by considering the influence of friction, misalignment, and other conditions that are relevant to the splines’ performance.
In order to design a spline coupling, the user first inputs the design criteria for sizing load carrying sections, including the external spline 40 of the spline coupling model 30. Then, the user specifies torque margin performance requirement specifications, such as the yield limit, plastic buckling, and creep buckling. The software program then automatically calculates the size and configuration of the load carrying sections and the shaft. These specifications are then entered into the model software program 10 as specification values.
Various spline coupling configuration specifications are input on the GUI screen 80. The software program 10 then generates a spline coupling model by storing default values for the various specifications. The user then can manipulate the spline coupling model by modifying its various specifications. The final result will be a computer-aided design that enables designers to optimize spline couplings based on their performance and design specifications.
The spline coupling model software program continually evaluates the validity of spline coupling models for a particular application. For example, if a user enters a data value signal corresponding to a parameter signal, the software compares the value of the signal entered to the corresponding value in the knowledge base. If the values are outside the specifications, a warning message is displayed. Once this comparison is completed, the spline coupling model software program outputs a report with the results.
Various spline coupling design factors include weight, material properties, and performance requirements. Weight is one of the most important design factors, particularly in the aeronautics field. ANSI and S.A.E. tables do not consider these factors when calculating the load characteristics of spline couplings. Other design requirements may also restrict the configuration of a spline coupling.

Applications

Spline couplings are a type of mechanical joint that connects two rotating shafts. Its two parts engage teeth that transfer load. Although splines are commonly over-dimensioned, they are still prone to fatigue and static behavior. These properties also make them prone to wear and tear. Therefore, proper design and selection are vital to minimize wear and tear on splines. There are many applications of spline couplings.
A key design is based on the size of the shaft being joined. This allows for the proper spacing of the keys. A novel method of hobbing allows for the formation of tapered bases without interference, and the root of the keys is concentric with the axis. These features enable for high production rates. Various applications of spline couplings can be found in various industries. To learn more, read on.
FE based methodology can predict the wear rate of spline couplings by including the evolution of the coefficient of friction. This method can predict fretting wear from simple round-on-flat geometry, and has been calibrated with experimental data. The predicted wear rate is reasonable compared to the experimental data. Friction evolution in spline couplings depends on the spline geometry. It is also crucial to consider the lubrication condition of the splines.
Using a spline coupling reduces backlash and ensures proper alignment of mated components. The shaft’s splined tooth form transfers rotation from the splined shaft to the internal splined member, which may be a gear or other rotary device. A spline coupling’s root strength and torque requirements determine the type of spline coupling that should be used.
The spline root is usually flat and has a crown on one side. The crowned spline has a symmetrical crown at the centerline of the face-width of the spline. As the spline length decreases toward the ends, the teeth are becoming thinner. The tooth diameter is measured in pitch. This means that the male spline has a flat root and a crowned spline.
splineshaft

Predictability

Spindle couplings are used in rotating machinery to connect two shafts. They are composed of two parts with teeth that engage each other and transfer load. Spline couplings are commonly over-dimensioned and are prone to static and fatigue behavior. Wear phenomena are also a common problem with splines. To address these issues, it is essential to understand the behavior and predictability of these couplings.
Dynamic behavior of spline-rotor couplings is often unclear, particularly if the system is not integrated with the rotor. For example, when a misalignment is not present, the main response frequency is one X-rotating speed. As the misalignment increases, the system starts to vibrate in complex ways. Furthermore, as the shaft orbits depart from the origin, the magnitudes of all the frequencies increase. Thus, research results are useful in determining proper design and troubleshooting of rotor systems.
The model of misaligned spline couplings can be obtained by analyzing the stress-compression relationships between two spline pairs. The meshing force model of splines is a function of the system mass, transmitting torque, and dynamic vibration displacement. This model holds when the dynamic vibration displacement is small. Besides, the CZPT stepping integration method is stable and has high efficiency.
The slip distributions are a function of the state of lubrication, coefficient of friction, and loading cycles. The predicted wear depths are well within the range of measured values. These predictions are based on the slip distributions. The methodology predicts increased wear under lightly lubricated conditions, but not under added lubrication. The lubrication condition and coefficient of friction are the key factors determining the wear behavior of splines.

China Auto Spare Parts Spline Shaft No. My-S03 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop China Auto Spare Parts Spline Shaft No. My-S03 Used for Mitsubishi Truck Automobile Rear Axle Agriculture Drive Shaft drive shaft shop
editor by czh 2023-01-22

China Brand New Sinotruk HOWO Truck Cabin Parts 199014320135 Iron Hollow Spline Shaft for T5g T7h C7h A7 Truck Electrac Car drive shaft parts

Item Description

one

POS Variety of part Designation
one AZ911244 Shim
twenty five WG80  32 Spacers
34 1880   340037 Plug
fifty nine WG9100440571 Roller

Part No: 199014320135
Weight Kg: 2
Material: Plastic
Transport Package: Customized
Specification: 8X10X8cm
Origin: China Shangdong Jinan

###

POS Number of part Designation
1 AZ9112440001 Brake drum
2 Q2541025 Bolt
3 WG9112440006 Dust shield
4 Q150B0816 Screw
5 Q40308 Shim
6 AZ9100440018 Brake shoe 
7 WG9100440029 "T" brake lining
7a WG9100440027 "T" brake lining
8 WG9231340068 Rivet
9 WG880440006 Bushing
10 WG880440008 Washer
11 190003872369  Castle nut
12 Q5005045 Cotter pin
13 AZ9100440061 Return spring
14 WG1218G85 Return spring pin
19 199100440001  Camshaft(left)
20 199100440002  Camshaft(right)
21 1880   440010 Washer
21 AZ9100440011 Washer
21 AZ9100440012 Washer
22 1880  340023 "O" seal ring
23 WG9100440023 Automatic rod adjuster
23a AZ9100349994 Bracket
23b AZ9100349995 Bracket
23c Q150B0818 Screw
23d Q33408 Nut
24 WG880340022 Shim
25 WG80  320028 Shim
25 WG80  320029 Shim
25 WG80  320030 Shim
25 WG80  320046 Shim
26 190003933116  Washer
27 WG9000360100 Diaphragrm cyl. left
27a WG9000360101 Diaphragrm cyl. Right
28 Q41216 Shim
29 Q340B16 Nut
30 Q40114 Flat shim
31 Q5101440 Pin
32 Q5004022 Cotter 
33 1880   440015 Spacers
34 1880   340037 Plug
59 WG9100440021 Roller
Part No: 199014320135
Weight Kg: 2
Material: Plastic
Transport Package: Customized
Specification: 8X10X8cm
Origin: China Shangdong Jinan

###

POS Number of part Designation
1 AZ9112440001 Brake drum
2 Q2541025 Bolt
3 WG9112440006 Dust shield
4 Q150B0816 Screw
5 Q40308 Shim
6 AZ9100440018 Brake shoe 
7 WG9100440029 "T" brake lining
7a WG9100440027 "T" brake lining
8 WG9231340068 Rivet
9 WG880440006 Bushing
10 WG880440008 Washer
11 190003872369  Castle nut
12 Q5005045 Cotter pin
13 AZ9100440061 Return spring
14 WG1218G85 Return spring pin
19 199100440001  Camshaft(left)
20 199100440002  Camshaft(right)
21 1880   440010 Washer
21 AZ9100440011 Washer
21 AZ9100440012 Washer
22 1880  340023 "O" seal ring
23 WG9100440023 Automatic rod adjuster
23a AZ9100349994 Bracket
23b AZ9100349995 Bracket
23c Q150B0818 Screw
23d Q33408 Nut
24 WG880340022 Shim
25 WG80  320028 Shim
25 WG80  320029 Shim
25 WG80  320030 Shim
25 WG80  320046 Shim
26 190003933116  Washer
27 WG9000360100 Diaphragrm cyl. left
27a WG9000360101 Diaphragrm cyl. Right
28 Q41216 Shim
29 Q340B16 Nut
30 Q40114 Flat shim
31 Q5101440 Pin
32 Q5004022 Cotter 
33 1880   440015 Spacers
34 1880   340037 Plug
59 WG9100440021 Roller

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are two main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each one is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of two main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are two common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between two centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Brand New Sinotruk HOWO Truck Cabin Parts 199014320135 Iron Hollow Spline Shaft for T5g T7h C7h A7 Truck Electrac Car drive shaft parts China Brand New Sinotruk HOWO Truck Cabin Parts 199014320135 Iron Hollow Spline Shaft for T5g T7h C7h A7 Truck Electrac Car drive shaft parts
editor by czh 2022-12-22

China OEM High Precision Steel Truck Gear Shaft with Spline drive shaft components

Merchandise Description

Product Specifics

OEM High Precision Steel Truck Equipment Shaft with Spline
Substance 20CrMnTi or Tailored
Requirements In accordance to consumer drawing
Area Rust proofing
Tolerance According to the client ask for
Custom-made We accept customized solution.
Technology Innovative Carburizing heat treatment stronger resistance to strain
 Application Used to the truck chassis system
 Quality Common ISO 9001:2008 Quality technique certification

Product Functions

· Accurate size                   · High tensile strength             · Attractive appearance

· Long support life             · High price functionality         · ISO9001:2008 certificate

Product Image

Company Other Products

What We Have

· China Leading Producing Technology

· Good Quality     

· Competitive Price

· Big Production Potential

· Fast Delivery

· 15 Years’ Creation Encounter

· Excellent Sale and Soon after-sale Services

· Our merchandise are bought all above the world

FAQ

one. Are you a factory or a trading company?
We are a factory and set up in 2003.

two. Is OEM available?
Of course, OEM is offered.

three. Is the sample accessible?
Of course, samples are offered for you to take a look at the quality.

4. Are the products tested before shipping?
Of course, all of our products were inspected piece by piece and they are all qualified ahead of shipping and delivery. 

5. What’s your high quality guarantee?
ISO 9001:2008 Top quality program authentication

six. What is actually reward will you provide?
· Your customers will be content wih the good quality.
· Your clientele will continue orders.
· You can get great status from your market and obtain a lot more orders.

seven. How about the payment terms?
Take: T/T, L/C, Paypal and etc

eight. How to Packing?
We normally use the iron box, Tito’s plate or picket situation,also can be custom-made according to customer’s packaging specifications.

Contact Us
For more details, pls never hesitate to speak to us & we are prepared to be challenged, looking ahead to get associated in your up coming undertaking!

 

US $15-50
/ Piece
| 		10 Pieces

(Min. Order)

###

Condition: New
Certification: ISO9001
Standard: DIN, ASTM, GB, ANSI
Customized: Customized
Material: 1038,4140 or Customized
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Auto Parts

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

OEM High Precision Steel Truck Gear Shaft with Spline
Material 20CrMnTi or Customized
Specifications According to customer drawing
Surface Rust proofing
Tolerance According to the customer request
Customized We accept customized product.
Technology Advanced Carburizing heat treatment stronger resistance to pressure
 Application Applied to the truck chassis system
 Quality Standard ISO 9001:2008 Quality system certification
US $15-50
/ Piece
| 		10 Pieces

(Min. Order)

###

Condition: New
Certification: ISO9001
Standard: DIN, ASTM, GB, ANSI
Customized: Customized
Material: 1038,4140 or Customized
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Auto Parts

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

OEM High Precision Steel Truck Gear Shaft with Spline
Material 20CrMnTi or Customized
Specifications According to customer drawing
Surface Rust proofing
Tolerance According to the customer request
Customized We accept customized product.
Technology Advanced Carburizing heat treatment stronger resistance to pressure
 Application Applied to the truck chassis system
 Quality Standard ISO 9001:2008 Quality system certification

The Different Types of Splines in a Splined Shaft

A splined shaft is a machine component with internal and external splines. The splines are formed in four different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right one for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
splineshaft

Involute splines

Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.

Parallel splines

Parallel splines are formed on a splined shaft by putting one or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
splineshaft

Serrated splines

A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.

Ball splines

The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is one of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least one ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to one another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the two shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
splineshaft

Sector no-go gage

A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has two groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other two pressure angles. It is often used when the splined shaft material is harder than usual.

China OEM High Precision Steel Truck Gear Shaft with Spline drive shaft components China OEM High Precision Steel Truck Gear Shaft with Spline drive shaft components
editor by czh 2022-12-20

China high quality Auto Truck Spare Parts Dz96189460555 Steering Drive Shaft for Shacman, CZPT near me shop

Item Description

Car Truck Spare Areas DZSteering Travel Shaft for CZPT sinotruck

 

ZheJiang Man Truck Global Buying and selling Co.,Ltd can supply full parts of all Chinese model weighty vehicles (such as concrete mixer truck components) and engineering machinery elements.

Truck Physique and Entire body Elements Parts

Electrical and Electronic Technique

Engine Areas

Gearbox areas

Chassis components:

Each element has 3 kinds of quality:
one. Authentic components
two. OEM Areas
3. Duplicate Parts 
It can fulfill distributor to get profits and transporter to get substantial good quality. All the products are certified to ISO9001 intercontinental quality specifications. 

Our sevice: 
1.Tailored design and style, symbol, colour
two. Prolonged expression right after-sale support
three. Multi payment terms
four. Multi delivery phrases

Our Warehouse Shoe:

 

FAQ:
Q1. What is your phrases of packing?
A: Typically, we pack our items in neutral containers and brown cartons. If you have legally registered patent, 
we can pack the merchandise in your branded bins after acquiring your authorization letters.

Q2. What is your terms of payment?
A: T/T thirty% as deposit, and 70% ahead of shipping and delivery. We will display you the images of the items and packages 
prior to you shell out the harmony.

Q3. What is your terms of shipping and delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will get 3-7 days after obtaining your progress payment. The particular supply time depends 
on the items and the quantity of your get.

Q5. Can you produce according to the samples?
A: Indeed, we can produce by your samples or technical drawings. We can create the molds and fixtures.

Q6. Do you examination all your merchandise before delivery?
A: Of course, we have 100% test ahead of supply

Q7: How do you make our enterprise lengthy-time period and great partnership?
A:1. We hold very good high quality and aggressive price tag to ensure our buyers gain
two. We regard every client as our buddy and we sincerely do company and make friends with them, 
no subject where they appear from.

If you are interested in our products, you should feel free to speak to:
Ms. Betty Zhang
 

Product name Steering Drive Shaft
Material steel
Size standard
OEM NO. DZ96189460555
Application

Shacman M3000 / H3000
MOQ 5 pcs
Sample order accepted
Production Capacity 5,000pcs per month
Port Qingdao, Tianjin, or China main port
Delivery Detail 7 working days after payment
Packaging Details Carton case or Wooden case or according to customer requirements
Payment Term L/C, T/T, Western Unoin,cash

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S/N Products Range
1 Cab Body ASSY, Locking Mechanism, Limiting Device
2 Cab floor, Bumpers, Fender & Rear Fender, Air spring…
3 Cab Door, Fog Light, Sun Visor, Hydraulic Lock Assembly…
4 Steering Column, Front & Rear Glass, Wind-shield Wiper & washer…
5 Window, Roof Panel, Air Heater system…
6 Air Conditioner System, Safety Belt, Take Power Off…

###

S/N Products Range
1 Battery, Auto Horn, Regulator, Flasher, Relay…
2 Electric Equirments, Sensor, Water Level Buzzer…
3 Switch, Anti-theft Device, Signal Device, Motor meter…

###

S/N Products Range
1 Cylinder Head, Cylinder Liner, Crankshaft, Rod…
2 Piston, Piston Ring, Piston Pin, Piston Cooling Nozzle…
3 Oil Fitter, Fuel Filter, Water Filter…
4 Oil Pump, Water Pump, Injection Pump, Transfer Pump, turbo charger…
5. Main bearing, con.rod bearing, fly wheel, fuel tank, overhaul repair gasket kit…

###

S/N Products Range
1 gearbox, Gearbox housing, top cover, Primary shaft, Main shaft…
2 Countershaft, 2 / 3 gear, 2nd speed gear(1/2/3/4/5…
3 reverse gear ,clutch bearing and seat, synchronize assembly….
4 synchronizer slider, synchronizer ring, gearbox shell….
5 gearbox cover, shift fork assy, PTO, bearing, oil seal, repair bag…

###

S/N Products Range
1 front axle, steering knuckle, repair bag, tie rod end, drag link, steering tie rod….
2 straight joint, shock absorber, wheel blot, leaf spring assy, wheel hub, gimbal yoke…
3 centrale bearing, cross universal joint, transmission shaft, final drive, differential device assy…
4 bearing, brake drum, wheel rim, brake shoes,brakd pads, hand brake drum, repair bag, clutch pump,..
5 brake pump,oil pipe, vacuum booster, buffering rubber, oil seal, power steering box, oil sensor..
Product name Steering Drive Shaft
Material steel
Size standard
OEM NO. DZ96189460555
Application

Shacman M3000 / H3000
MOQ 5 pcs
Sample order accepted
Production Capacity 5,000pcs per month
Port Qingdao, Tianjin, or China main port
Delivery Detail 7 working days after payment
Packaging Details Carton case or Wooden case or according to customer requirements
Payment Term L/C, T/T, Western Unoin,cash

###

S/N Products Range
1 Cab Body ASSY, Locking Mechanism, Limiting Device
2 Cab floor, Bumpers, Fender & Rear Fender, Air spring…
3 Cab Door, Fog Light, Sun Visor, Hydraulic Lock Assembly…
4 Steering Column, Front & Rear Glass, Wind-shield Wiper & washer…
5 Window, Roof Panel, Air Heater system…
6 Air Conditioner System, Safety Belt, Take Power Off…

###

S/N Products Range
1 Battery, Auto Horn, Regulator, Flasher, Relay…
2 Electric Equirments, Sensor, Water Level Buzzer…
3 Switch, Anti-theft Device, Signal Device, Motor meter…

###

S/N Products Range
1 Cylinder Head, Cylinder Liner, Crankshaft, Rod…
2 Piston, Piston Ring, Piston Pin, Piston Cooling Nozzle…
3 Oil Fitter, Fuel Filter, Water Filter…
4 Oil Pump, Water Pump, Injection Pump, Transfer Pump, turbo charger…
5. Main bearing, con.rod bearing, fly wheel, fuel tank, overhaul repair gasket kit…

###

S/N Products Range
1 gearbox, Gearbox housing, top cover, Primary shaft, Main shaft…
2 Countershaft, 2 / 3 gear, 2nd speed gear(1/2/3/4/5…
3 reverse gear ,clutch bearing and seat, synchronize assembly….
4 synchronizer slider, synchronizer ring, gearbox shell….
5 gearbox cover, shift fork assy, PTO, bearing, oil seal, repair bag…

###

S/N Products Range
1 front axle, steering knuckle, repair bag, tie rod end, drag link, steering tie rod….
2 straight joint, shock absorber, wheel blot, leaf spring assy, wheel hub, gimbal yoke…
3 centrale bearing, cross universal joint, transmission shaft, final drive, differential device assy…
4 bearing, brake drum, wheel rim, brake shoes,brakd pads, hand brake drum, repair bag, clutch pump,..
5 brake pump,oil pipe, vacuum booster, buffering rubber, oil seal, power steering box, oil sensor..

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
air-compressor

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.