Tag Archives: planetary transmission

China High Quality Wear-Resistant Propeller Spline Planetary Transmission Gear Shaft drive shaft adapter

Product Description

Product Description

Solution Parameters

Product Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Check Prerequisite Magnetic Powder Test, Hardness Test, Dimension Check
Coloration Paint , Natural Finish ,Machining All All around
Content Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Metal,Middle Steel,Steel Alloy,and many others.
Stainess Steel: 303/304/316,and many others.
Copper/Brass/Bronze/Purple Copper,and so on.
Plastic:Abs,PP,Pc,Nylon,Delrin(POM),Bakelite,and so on.
Size In accordance to Customer’s drawing or samples
Procedure CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Slicing,and many others.
Tolerance ≥+/-.03mm
Surface Treatment method (Sandblast)&(Challenging)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Sprucing,Blackened,Hardened,Lasering,Engraving,and many others.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Accessible
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for every customers’ needs.

 

Our Positive aspects

Why Select US ???

 

 1. Equipment :

Our company boasts all necessary generation equipment,
like Hydraulic push devices, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), equipment shaping equipment, machining heart, CNC grinder, warmth treatment method line and so on. 

 

 

two. Processing precision:

We are a professional equipment & equipment shafts manufacturer. Our gears are close to 6-7 grade in mass production.

3. Company:

We have ninety personnel, like ten technical staffs. Masking an region of 20000 square meters.

four. Certification :

Oue company has handed ISO 14001 and TS16949

five.Sample service :

We provide free sample for confirmation and consumer bears the freight fees

6.OEM provider :

Having our possess manufacturing unit and professional technicians,we welcome OEM orders as effectively.We can design and style and generate the particular item you need according to your element details

 

Cooperation Partner

Business Profile

Our Featured Merchandise

 

 

 

US $1
/ Piece
|
50 Pieces

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Axis Shape: Straight Shaft
Appearance Shape: Round
Rotation: Cw
Yield: 5, 000PCS / Month

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Test Requirement Magnetic Powder Test, Hardness Test, Dimension Test
Color Paint , Natural Finish ,Machining All Around
Material Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Steel,Middle Steel,Steel Alloy,etc.
Stainess Steel: 303/304/316,etc.
Copper/Brass/Bronze/Red Copper,etc.
Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc.
Size According to Customer’s drawing or samples
Process CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc.
Tolerance ≥+/-0.03mm
Surface Treatment (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Available
Packing Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements.
US $1
/ Piece
|
50 Pieces

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Axis Shape: Straight Shaft
Appearance Shape: Round
Rotation: Cw
Yield: 5, 000PCS / Month

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Test Requirement Magnetic Powder Test, Hardness Test, Dimension Test
Color Paint , Natural Finish ,Machining All Around
Material Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Steel,Middle Steel,Steel Alloy,etc.
Stainess Steel: 303/304/316,etc.
Copper/Brass/Bronze/Red Copper,etc.
Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc.
Size According to Customer’s drawing or samples
Process CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc.
Tolerance ≥+/-0.03mm
Surface Treatment (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Available
Packing Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements.

Analytical Approaches to Estimating Contact Pressures in Spline Couplings

A spline coupling is a type of mechanical connection between two rotating shafts. It consists of two parts – a coupler and a coupling. Both parts have teeth which engage and transfer loads. However, spline couplings are typically over-dimensioned, which makes them susceptible to fatigue and static behavior. Wear phenomena can also cause the coupling to fail. For this reason, proper spline coupling design is essential for achieving optimum performance.
splineshaft

Modeling a spline coupling

Spline couplings are becoming increasingly popular in the aerospace industry, but they operate in a slightly misaligned state, causing both vibrations and damage to the contact surfaces. To solve this problem, this article offers analytical approaches for estimating the contact pressures in a spline coupling. Specifically, this article compares analytical approaches with pure numerical approaches to demonstrate the benefits of an analytical approach.
To model a spline coupling, first you create the knowledge base for the spline coupling. The knowledge base includes a large number of possible specification values, which are related to each other. If you modify one specification, it may lead to a warning for violating another. To make the design valid, you must create a spline coupling model that meets the specified specification values.
After you have modeled the geometry, you must enter the contact pressures of the two spline couplings. Then, you need to determine the position of the pitch circle of the spline. In Figure 2, the centre of the male coupling is superposed to that of the female spline. Then, you need to make sure that the alignment meshing distance of the two splines is the same.
Once you have the data you need to create a spline coupling model, you can begin by entering the specifications for the interface design. Once you have this data, you need to choose whether to optimize the internal spline or the external spline. You’ll also need to specify the tooth friction coefficient, which is used to determine the stresses in the spline coupling model 20. You should also enter the pilot clearance, which is the clearance between the tip 186 of a tooth 32 on one spline and the feature on the mating spline.
After you have entered the desired specifications for the external spline, you can enter the parameters for the internal spline. For example, you can enter the outer diameter limit 154 of the major snap 54 and the minor snap 56 of the internal spline. The values of these parameters are displayed in color-coded boxes on the Spline Inputs and Configuration GUI screen 80. Once the parameters are entered, you’ll be presented with a geometric representation of the spline coupling model 20.

Creating a spline coupling model 20

The spline coupling model 20 is created by a product model software program 10. The software validates the spline coupling model against a knowledge base of configuration-dependent specification constraints and relationships. This report is then input to the ANSYS stress analyzer program. It lists the spline coupling model 20’s geometric configurations and specification values for each feature. The spline coupling model 20 is automatically recreated every time the configuration or performance specifications of the spline coupling model 20 are modified.
The spline coupling model 20 can be configured using the product model software program 10. A user specifies the axial length of the spline stack, which may be zero, or a fixed length. The user also enters a radial mating face 148, if any, and selects a pilot clearance specification value of 14.5 degrees or 30 degrees.
A user can then use the mouse 110 to modify the spline coupling model 20. The spline coupling knowledge base contains a large number of possible specification values and the spline coupling design rule. If the user tries to change a spline coupling model, the model will show a warning about a violation of another specification. In some cases, the modification may invalidate the design.
In the spline coupling model 20, the user enters additional performance requirement specifications. The user chooses the locations where maximum torque is transferred for the internal and external splines 38 and 40. The maximum torque transfer location is determined by the attachment configuration of the hardware to the shafts. Once this is selected, the user can click “Next” to save the model. A preview of the spline coupling model 20 is displayed.
The model 20 is a representation of a spline coupling. The spline specifications are entered in the order and arrangement as specified on the spline coupling model 20 GUI screen. Once the spline coupling specifications are entered, the product model software program 10 will incorporate them into the spline coupling model 20. This is the last step in spline coupling model creation.
splineshaft

Analysing a spline coupling model 20

An analysis of a spline coupling model consists of inputting its configuration and performance specifications. These specifications may be generated from another computer program. The product model software program 10 then uses its internal knowledge base of configuration dependent specification relationships and constraints to create a valid three-dimensional parametric model 20. This model contains information describing the number and types of spline teeth 32, snaps 34, and shoulder 36.
When you are analysing a spline coupling, the software program 10 will include default values for various specifications. The spline coupling model 20 comprises an internal spline 38 and an external spline 40. Each of the splines includes its own set of parameters, such as its depth, width, length, and radii. The external spline 40 will also contain its own set of parameters, such as its orientation.
Upon selecting these parameters, the software program will perform various analyses on the spline coupling model 20. The software program 10 calculates the nominal and maximal tooth bearing stresses and fatigue life of a spline coupling. It will also determine the difference in torsional windup between an internal and an external spline. The output file from the analysis will be a report file containing model configuration and specification data. The output file may also be used by other computer programs for further analysis.
Once these parameters are set, the user enters the design criteria for the spline coupling model 20. In this step, the user specifies the locations of maximum torque transfer for both the external and internal spline 38. The maximum torque transfer location depends on the configuration of the hardware attached to the shafts. The user may enter up to four different performance requirement specifications for each spline.
The results of the analysis show that there are two phases of spline coupling. The first phase shows a large increase in stress and vibration. The second phase shows a decline in both stress and vibration levels. The third stage shows a constant meshing force between 300N and 320N. This behavior continues for a longer period of time, until the final stage engages with the surface.
splineshaft

Misalignment of a spline coupling

A study aimed to investigate the position of the resultant contact force in a spline coupling engaging teeth under a steady torque and rotating misalignment. The study used numerical methods based on Finite Element Method (FEM) models. It produced numerical results for nominal conditions and parallel offset misalignment. The study considered two levels of misalignment – 0.02 mm and 0.08 mm – with different loading levels.
The results showed that the misalignment between the splines and rotors causes a change in the meshing force of the spline-rotor coupling system. Its dynamics is governed by the meshing force of splines. The meshing force of a misaligned spline coupling is related to the rotor-spline coupling system parameters, the transmitting torque, and the dynamic vibration displacement.
Despite the lack of precise measurements, the misalignment of splines is a common problem. This problem is compounded by the fact that splines usually feature backlash. This backlash is the result of the misaligned spline. The authors analyzed several splines, varying pitch diameters, and length/diameter ratios.
A spline coupling is a two-dimensional mechanical system, which has positive backlash. The spline coupling is comprised of a hub and shaft, and has tip-to-root clearances that are larger than the backlash. A form-clearance is sufficient to prevent tip-to-root fillet contact. The torque on the splines is transmitted via friction.
When a spline coupling is misaligned, a torque-biased thrust force is generated. In such a situation, the force can exceed the torque, causing the component to lose its alignment. The two-way transmission of torque and thrust is modeled analytically in the present study. The analytical approach provides solutions that can be integrated into the design process. So, the next time you are faced with a misaligned spline coupling problem, make sure to use an analytical approach!
In this study, the spline coupling is analyzed under nominal conditions without a parallel offset misalignment. The stiffness values obtained are the percentage difference between the nominal pitch diameter and load application diameter. Moreover, the maximum percentage difference in the measured pitch diameter is 1.60% under a torque of 5000 N*m. The other parameter, the pitch angle, is taken into consideration in the calculation.

China High Quality Wear-Resistant Propeller Spline Planetary Transmission Gear Shaft     drive shaft adapter	China High Quality Wear-Resistant Propeller Spline Planetary Transmission Gear Shaft     drive shaft adapter
editor by czh 2023-01-07

China Spline Pinion Planetary Sun Drive Spur Gear Transmission Shaft with ce certificate top quality Good price

Item Description

Car Areas Vehicle CZPT Elements Transmission Gear Gearing System CZPT Reducer gear

 

Inner yokes – there are two, at each conclude of the PTO shaft – tractor and apply. This is soldered to the driver’s stop. Cardan Joints – There are two, located on every single stop of the PTO shaft. Outer Yokes – There are two, located on each ends of the PTO shaft. It has a “Y” relationship to u and a female hole. Protection Chains – Chains are utilised to secure PTO shafts to equipment and tractors. Security Guards – These cones are situated at both ends.

in Kampala Uganda sales price shop near me near me shop factory supplier High Torque Straight Transmission Planetary Gearbox for Machining Equipment manufacturer best Cost Custom Cheap wholesaler

  in Kampala Uganda  sales   price   shop   near me   near me shop   factory   supplier High Torque Straight Transmission Planetary Gearbox for Machining Equipment manufacturer   best   Cost   Custom   Cheap   wholesaler

Our experts and engineers have 23 many years of Encounter in the Bearing Market. We are seeking ahead to developing productive company interactions with new consumers around the globe in the future. There is a specialized middle of province degree, EPG academician operating station, experiment station for EPG publish medical doctors, and countrywide 863 plan set up in EPG group. With these platforms and sturdy specialized ability, the more than four hundred professionals have produced all selection of specific substantial exact and high energy goods, executed mildew packages for important components in the car and nationwide industry revitalizing software, ensuing much more than 5000 developed in excess of, among which 33 items are autonomous patent engineering with 4 patent approved . EPT Torque StraigEPTT EPTT Planetary EPTT for Machining EPT

Solution Description
StraigEPTT three Phase Planetary EPTT
EPTnical information:
one. Ratio variety: eight.one-191
two. Input EPTT: .12-270 KW
three. Permit torque rang: le 50000 N. M
4. Output speed: .three~205 r/min
five. Composition: Foot-mounted, flange-mounted, shaft-mounted

EPTnical Parameter:
Output Torque Selection: 1000 to 450,000 N.m
Transmissible EPT EPTT: up to 450 kW
EPT Ratios: 3 to 9000
EPT Device Variations:
In line (Co-aXiHu (West EPT) Dis.al )
RigEPTT angle (with a spiral EPTTl EPT established)
Output Configuration:
Foot and flange mounted
Output shaft: sound with important, spline, spline hollow,
Hollow with shrink disc
Input Configurations
Flanged aXiHu (West EPT) Dis.al piston EPT motors
EPT orbit motors
IEC and NEMA motor adaptors
Sound input shaft
EPT Brake: EPTally launched parking brake on ask for

Software:
SGR Planetary EPTT is widely utilised for EPTT applications. With the patterns deriving from modern day innovating, the product tends to make wonderful progress in a compact, cost effectiveness and mixture. The item configuration is very versatile because of to a number of alternatives as considerably as the mounting, the output shaft and the motor interface. With overloading bearing fixed to the output shaft, the merchandise has been one particular of the EPTTful answers to heavy-obligation EPT problems.
How To Select a Total SGR planetary EPTT:
Full planetary EPTT made up of four areas :

A
Enter Element
1:AC electric powered motor
two: NEMA or IEC motor
three: NEMA or IEC motor adapter flange
4: the Solid input shaft
5: Sound enter shaft with the fan
B
EPT Reductions (co-aXiHu (West EPT) Dis.al phase 1-five ,rigEPTT angle one-4 . )
six:RigEPTT angle reduction stage
7: Planetary reduction stage
8: Worm/planetary combination
9: EPTTl helical planetary mix
C
Output Ingredient
10: Flanged output/ Footed output-Solid shaft
11: Flanged output/ Footed output-EPT spline shaft
12: Flanged output/ Footed output- Woman spline shaft
thirteen: Flanged output/ Footed output-
14: Flanged output/ Footed output-Pinion
fifteen: Shaft Mount output for shrink disc
D
Fittings
sixteen: Flange
seventeen: Pinion EPT
eighteen: Sleeve coupling
19: Endplate
twenty: Splined bar
21: Shrink disc

Our Solutions

With all our routines DNV-ISO 9001, SGS -licensed, we stand for best-good quality services. EnEPTTing your EPTTes to the care of our Providers.

Assist shield your EPTT from wear and grinding, SGR EPTT converts torque reliably and proficiently.
We customize our SGR planetary EPT units, double enveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing worm EPTT, helical EPT motor, modular design and style helical EPT unit, worm EPTT, cycloidal EPTT etc to match your application and fulfill your requirements.

These characteristics empower a dependable and safe services lifestyle of over 200 000 operational several hours.

Our customers have been placing their EPTT in SGR EPT models since 1997. A lot more than five hundred 000 EPT models of our EPTT are in use reliably all around the globe, in numerous cases unEPTTvery harsh problems.

FAQ

    • Q: What is your business sort?

A: SGR is EPTT producer and Answers Provider, we are professionals of the planetary
EPT EPTT, cone worm EPTT, modular style helical EPT motor, worm EPTT and so on.
A ideal model will supply to you in accordance to your requirement, be
sides, SGR also has skilled technological group EPTTizes in the custom made EPTT and EPTT mend.

    • Q: How EPTT can you provide merchandise guarantee Interval?

A: Based mostly on distinct EPTT sorts, 12-eighteen months.

    • Q: What’s Certification your product get?

A: DNV-ISO9001: 2008, SGS, CE and many others. and new merchandise patent.

    • Q: How several specialized personnel in your firm?

A: We have ten engineers in our R ampD Dep., incEPTTd 1 engineers who enEPTT authorities ‘s allowance.

    • Q: Where is your firm amp how to contact you?

A: Our manufacturing unit situated in No.879 , EPTTLiu Rd, EPTTEPT District , ZheJiang EPTT , EPTT .

  in Kampala Uganda  sales   price   shop   near me   near me shop   factory   supplier High Torque Straight Transmission Planetary Gearbox for Machining Equipment manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Kampala Uganda  sales   price   shop   near me   near me shop   factory   supplier High Torque Straight Transmission Planetary Gearbox for Machining Equipment manufacturer   best   Cost   Custom   Cheap   wholesaler