Product Description
Hot Sale Flexible Disc Coupling-Tubular Single Disc Type /DC-T1 Series/Spline Coupling /Shaft Coupling /Shaft Sleeve/
Product Description
Mighty can produce full series of Tyre Coupling;The purpose of the coupling is to connect 2 shafts of different mechanisms (the driving axis and the driven axis) to rotate together and transfer torque.
DC-26-T1:OD 26 mm Disc Coupling-Tubular Single Disc Type,Single-disc with tubular coupling;
Material: Aluminum or steel;
ore type: Finished Bore/Stock Bore;
Features: High torque capacity and anticlockwise rotational characteristics
Stainless steel disc absorbs angular and shaft misalignments
For servomotor,stepmotor connect
Clamp type
Other Type of Couplings:
Company Information
MIGHTY, a brand belongs to SCMC Corp. which is a wholly state-owned enterprise established in 1980, is specialized in producing precision mechanical power transmission products. After years of hard work, Mighty has already got the certificate of ISO9, ZheJiang , P.R.China
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 5-45 mm |
| Torque: | 3-460 N/M |
| Bore Diameter: | 3-8 mm |
| Speed: | 10000r/M |
| Structure: | Flexible |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the different types of spline profiles and their applications?
Spline profiles are used in various applications to transmit torque and motion between mating components. Here’s a detailed explanation of different spline profiles and their applications:
1. Involute Splines:
Involute splines have a trapezoidal tooth profile that allows for smooth engagement and disengagement. They are widely used in power transmission applications, such as automotive gearboxes, where high torque transmission is required. Involute splines provide excellent load distribution and can accommodate misalignment.
2. Straight Sided Splines:
Straight sided splines have straight-sided teeth that provide efficient torque transmission and high torsional stiffness. They are commonly used in applications where precise positioning is required, such as machine tools, robotics, and aerospace systems. Straight sided splines offer accurate motion control and are resistant to misalignment.
3. Serrations:
Serrations are a type of spline profile with multiple teeth in the form of parallel ridges and grooves. They are often used in applications that involve axial or linear motion, such as indexing mechanisms, clamping systems, or power tools. Serrations provide secure locking and positioning capabilities.
4. Helical Splines:
Helical splines have teeth that are helically shaped, similar to helical gears. They offer smooth and gradual tooth engagement, resulting in reduced noise and vibration. Helical splines are commonly used in applications that require high torque transmission and where quiet operation is critical, such as heavy machinery, industrial equipment, and automotive drivetrains.
5. Crowned Splines:
Crowned splines have a modified tooth profile with a slight curvature along the tooth length. This design helps distribute the load evenly across the tooth surfaces, reducing stress concentrations and improving load-carrying capacity. Crowned splines are used in applications where high load capacity and resistance to wear are essential, such as heavy-duty gearboxes, marine propulsion systems, or mining equipment.
6. Ball Splines:
Ball splines incorporate recirculating ball bearings within the spline nut and grooves on the shaft. This design enables linear motion with low friction and high precision. Ball splines are commonly used in applications that require smooth linear motion, such as CNC machines, robotics, or linear actuators.
7. Custom Splines:
In addition to the standard spline profiles mentioned above, custom spline profiles can be designed for specific applications based on unique requirements. Custom splines can be tailored to optimize torque transmission, load distribution, misalignment compensation, or other specific performance parameters.
The choice of spline profile depends on factors such as the magnitude of torque, required accuracy, misalignment tolerance, noise and vibration considerations, and environmental conditions. Engineers and designers carefully select the appropriate spline profile to ensure optimal performance and reliability in the intended application.
Can spline shafts be applied in aerospace and aviation equipment?
Yes, spline shafts are commonly applied in aerospace and aviation equipment due to their ability to transmit torque and provide precise rotational motion. Here’s how spline shafts are used in the aerospace and aviation industry:
1. Aircraft Engines:
Spline shafts are utilized in aircraft engines for various purposes. They can be found in the engine’s accessory gearbox, where they transmit torque from the engine to drive auxiliary components such as fuel pumps, hydraulic pumps, generators, and engine starters. Spline shafts are also present in the engine’s variable geometry systems, which control the position of components like variable stator vanes or variable inlet guide vanes.
2. Flight Control Systems:
Spline shafts play a vital role in aircraft flight control systems. They are employed in the actuators and control mechanisms that operate the flaps, ailerons, elevators, rudders, and other control surfaces. Spline shafts enable precise and efficient transfer of control inputs from the cockpit to the respective control surfaces, contributing to the maneuverability and stability of the aircraft.
3. Landing Gear:
Spline shafts are used in the landing gear systems of aircraft. They can be found in components such as the landing gear actuator, which extends and retracts the landing gear, and the steering mechanism that controls the nose wheel. Spline shafts in landing gear systems need to withstand high loads, provide reliable operation, and ensure precise movement for safe and smooth landings and takeoffs.
4. Helicopter Rotors:
Helicopters rely on spline shafts in the main rotor assembly. The main rotor shaft, which transfers power from the helicopter’s engine to the rotor blades, often incorporates splines to ensure a secure connection and efficient torque transmission. Spline shafts are critical for maintaining stable and precise rotation of the rotor blades, allowing for controlled lift and maneuverability.
5. Auxiliary Systems:
Spline shafts are also applied in various auxiliary systems in aerospace and aviation equipment. These include systems such as power transmission for onboard generators, environmental control systems, fuel control systems, and hydraulic systems. Spline shafts in these applications contribute to the reliable operation and efficient functioning of the auxiliary equipment.
In aerospace and aviation applications, spline shafts are designed to meet stringent requirements for strength, durability, precision, and weight reduction. They are often made from high-strength materials such as titanium or alloy steel to withstand the demanding operating conditions and weight constraints of aircraft. Additionally, advanced manufacturing techniques are employed to ensure the dimensional accuracy and quality of spline shafts for critical aerospace applications.
The use of spline shafts in aerospace and aviation equipment enables precise control, efficient power transmission, and reliable operation, contributing to the safety, performance, and functionality of aircraft and related systems.
What is a spline shaft and what is its primary function?
A spline shaft is a mechanical component that consists of a series of ridges or teeth (called splines) that are machined onto the surface of the shaft. Its primary function is to transmit torque while allowing for the relative movement or sliding of mating components. Here’s a detailed explanation:
1. Structure and Design:
A spline shaft typically has a cylindrical shape with external or internal splines. The external spline shaft has splines on the outer surface, while the internal spline shaft has splines on the inner bore. The number, size, and shape of the splines can vary depending on the specific application and design requirements.
2. Torque Transmission:
The main function of a spline shaft is to transmit torque between two mating components, such as gears, couplings, or other rotational elements. The splines on the shaft engage with corresponding splines on the mating component, creating a mechanical interlock. When torque is applied to the spline shaft, the engagement between the splines ensures that the rotational force is transferred from the shaft to the mating component, allowing the system to transmit power.
3. Relative Movement:
Unlike other types of shafts, a spline shaft allows for relative movement or sliding between the shaft and the mating component. This sliding motion can be axial (along the shaft’s axis) or radial (perpendicular to the shaft’s axis). The splines provide a precise and controlled interface that allows for this movement while maintaining torque transmission. This feature is particularly useful in applications where axial or radial displacement or misalignment needs to be accommodated.
4. Load Distribution:
Another important function of a spline shaft is to distribute the applied load evenly along its length. The splines create multiple contact points between the shaft and the mating component, which helps to distribute the torque and axial or radial forces over a larger surface area. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure.
5. Versatility and Applications:
Spline shafts find applications in various industries and systems, including automotive, aerospace, machinery, and power transmission. They are commonly used in gearboxes, drive systems, power take-off units, steering systems, and many other rotational mechanisms where torque transmission, relative movement, and load distribution are essential.
6. Design Considerations:
When designing a spline shaft, factors such as the torque requirements, speed, applied loads, and environmental conditions need to be considered. The spline geometry, material selection, and surface finish are critical for ensuring proper engagement, load-bearing capacity, and durability of the spline shaft.
In summary, a spline shaft is a mechanical component with splines that allows for torque transmission while accommodating relative movement or sliding between mating components. Its primary function is to transmit rotational force, distribute loads, and enable axial or radial displacement in various applications requiring precise torque transfer and flexibility.
editor by CX 2024-04-04
China Factory Flexible Disc Couplings Rubber Coupling for Excavator Custom Set Steel German Box Wooden Packing Color Energy Plant Type custom drive shaft
Relevant Industries: Building Materials Retailers, Producing Plant, Equipment Mend Retailers, Printing Outlets, Power & Mining
Tailored help: OEM, ODM
Framework: Disc
Flexible or Rigid: Flexible
Regular or Nonstandard: Nonstandard
Substance: Stainless metal
Product identify: Coupling diaphragm
Size: Diaphragm outer diameter28.6mm
Software: Industrial Products
Physique Materials: 304 Stainless Steel
MOQ: 5PCS
Packing: Safety Packaging
Condition: square
Search term: Elastic Coupling Areas
Kind: metallic
Diameter: 28.6mm
Packaging Details: Security Packaging
Port: HangZhou
Diaphragm substance: imported sus304, cardan shafts for agriculture riveting sleeve material: 45# steel surface hairBlack treatment. Precision stamping die stamping diaphragm has large precision and flat area qualityHigh straightness. The riveting sleeve is processed by a CNC lathe, riveted with a punch and diaphragm.Laser reducing accuracy is low, followed by wire chopping, and die stamping accuracy is the mostHigh, very good for 1 time. Because of the higher value of molds, most factories do not payWilling to open the mold. It took 8 years for our business to open up all designs under 145.Our shop is manufacturing facility immediate income, Silent sort dental air compressor with higher good quality air compressor motor there is no middleman value big difference, the unit price tag is reasonable, and the item is excellentQuality, there are far more than thirty coupling manufacturers having merchandise from us offline.The manufacturing unit makes drawings and molds by by itself, and has robust improvement capabilities.Customer drawings and samples are customized.
Custom-made diaphragm shall be presented with drawings or the adhering to proportions:
The needed proportions must be calculated with calipers
1. Internal aperture of the diaphragm
two. Overall thickness of diaphragm superimposed
three. Thickness of bolt gap
4. Centre length of bolt hole
5. Bolt hole diameter
six. Outer diameter of the diaphragm
FAQQ: Are you buying and selling company or company ?A: We have our personal factory
Q: How long is your shipping and delivery time?
A: Typically it is 1-2 days if the products are in stock. or it is 5-ten times if the goods are not in inventory, it is in accordance to quantity.
Q: What is your phrases of payment ?A: Payment=ten,000USD, 30% T/T in advance , Robot wheel low noise minimal speed 8inch 24V 350W 6N.m 160RPM IP65 150kg load DC robotic wheel hub servo motor with 4096 encoder equilibrium before shippment.If you have an additional query, pls truly feel totally free to speak to us .
Types of Splines
There are four types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
Involute splines
The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.
Parallel key splines
A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
Involute helical splines
Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the two components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.
Involute ball splines
When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are three basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The two types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
Keyed shafts
Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.
editor by czh 2023-02-17
China Hot Sale Flexible Disc Coupling-Sleeve Double Disc Type /DC-S2 Series/Spline Coupling /Shaft Coupling /Shaft Sleeve with ce certificate top quality Good price
Merchandise Description
Sizzling Sale Versatile Disc CZPT -Sleeve Double Disc Variety /DC-S2 Series/Spline CZPT /Shaft CZPT /Shaft Sleeve
Product Description
Mighty can create full collection of Tyre CZPT The goal of the coupling is to link two shafts of different mechanisms (the driving axis and the pushed axis) to rotate together and transfer torque.
DC-34-S2:OD 34 mm Disc CZPT -Sleeve Double Disc Variety,Multi-disc with sleeve variety coupling
Content: CZPT or steel
ore variety: Finished Bore/Stock Bore
Attributes: High torque potential and anticlockwise rotational attributes
CZPT metal disc absorbs angular and shaft misalignments
For servomotor,stepmotor join
Clamp type
Other Sort of CZPT s:
Business Details
MIGHTY, a manufacturer belongs to SCMC Corp. which is a wholly condition-owned business established in 1980, is specialized in making precision mechanical CZPT transmission items. Following a long time of challenging operate, CZPT has presently acquired the certificate of ISO9001:2000 and grow to be a holding organization of 3 producing factories.
OUR Business
ZheJiang CZPT CZPT ry Co., Ltd. specializes in supplying ideal support and the most aggressive cost for CZPT CZPT er.
Following above 10 years’ hard perform, CZPT ‘s enterprise has grown swiftly and turn out to be an critical associate for oversea clients in the industrial area and become a keeping organization for three manufacturing factories.
MIGHTY’s items have attained reputation of domestic and oversea CZPT ers with using edge of technological innovation, management, high quality and really aggressive price tag.
Your satisfaction is the most significant determination for CZPT work, select us to get substantial quality goods and ideal support.
Principal Goods:
Timing belt pulleys, timing bars, timing belt clamping plates.
Locking components and shrink discs: CZPT alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, and so on.
V belt pulleys and taper lock bush.
Sprockets, loafer, and plate wheels.
Gears and racks: spur gear, CZPT cal gear, bevel equipment, CZPT , equipment rack.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and CZPT , jaw coupling, disc coupling, multi-beam coupling, CZPT joint, torque limiter, shaft collars.
Forging, CZPT , Stamping Elements.
Other CZPT ized CZPT transmission merchandise and Machining Areas (OEM).
Application
one. CZPT : device instruments, foundry equipments, conveyors, compressors, painting systems, etc.
2. CZPT s& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery device, labeling device, robots, and many others.
three. CZPT Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, and so on.
4. Texitile Mills: looms, spinning, wrappers, substantial-velocity car looms, processing device, twister, carding equipment, ruler calendar machine, substantial speed winder, etc.
5. CZPT CZPT ry: newspaper press, rotary equipment, monitor printer equipment, linotype device offset printer, and so on.
6. Paper Industries: chipper roll grinder, reduce off saw, edgers, flotation cell and chips saws, and so on.
seven. Creating CZPT CZPT ry: buffers, elevator floor polisher mixing device, vibrator, hoists, crusher, etc.
8. Office Equipments: typewriter, plotters, camera, money drive, money sorting device, info storage equipment, and many others.
9. CZPT and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing equipment, lintec backing, etc.
ten. Property Appliances: vacuum cleaner, laundry equipment, icecream equipment, stitching machine, kitchen equipments, etc.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How CZPT is your shipping time?
A: Generally it is 5-ten times if the merchandise are in stock. or it is fifteen-twenty days if the items are not in inventory, it is according to quantity.
Q: Do you give samples ? is it totally free or further ?
A: Indeed, we could supply the sample for free of charge charge but do not pay the cost of freight.
Q: What is your phrases of payment ?
A: Payment=1000USD, thirty% T/T in CZPT ,harmony before shippment.
If you have yet another concern, pls really feel totally free to speak to us as below:
Contacts
We warmly welcome buddies from domestic and overseas appear to us for company negotiation and cooperation for mutual reward. To provide CZPT ers outstanding good quality items with very good price tag and punctual supply time is CZPT duty.
Any query or inquiry, pls contact us without having be reluctant, we guarantee any of your inquiry will get CZPT prompt consideration and reply!
The PTO has connections on equally ends to hook up to your tractor and device. The tractor PTO shaft is operated with a basic switch and can be rotated among 540 – 1000 rpm, based on the products. When engaged, the driveshaft attracts power and torque from the tractor’s transmission to give your instruments just the proper quantity of power to get you to work.